Production Planning and Control


    
    47
    March 2001September 2003
    EnglishEnglish
















    Production Planning and Controlling (J06)









    SAP AG
    Neurottstr 16
    69190 Walldorf
    Germany
    Building Block Configuration Guide

    Copyright


    © Copyright 2003 SAP AG All rights reserved

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    Typographic Conventions

    Type Style
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    Example text
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    EXAMPLE TEXT
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    EXAMPLE TEXT
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    Exact user entry These are words or characters that you enter in the system exactly as they appear in the documentation

    Variable user entry Pointed brackets indicate that you replace these words and characters with appropriate entries

    Contents
    J06 – Production Planning and Controlling Configuration Guide 6
    1 Purpose 6
    2 Preparation 6
    21 Prerequisites 6
    22 Uploading the Configuration Role 6
    3 Configuration 7
    31 Sales and Operation Planning 7
    311 Set Planning Plant for SOP 7
    32 Material Requirements Planning 7
    321 Define MRP Controller 7
    322 Special Procurement Type 8
    323 Planning Horizon for Plant 10
    324 Carry Out Overall Maintenance of Plant Parameters 11
    325 Carry Out Overall Maintenance of MRP Groups 17
    326 Define Availability of Stock 18
    327 Define Rescheduling Check 19
    328 Define Error Processing in Planning Run 19
    329 Define Range of Coverage 20
    3210 Storage Cost percentage Check Lot Sizing Procedure 21
    3211 Define External Procurement 22
    3212 Define Line Item Number 23
    3213 Define BOM and Routing Selection 23
    3214 Conversion Planned Order> Prod Order 24
    3215 Number of Planned Order 24
    3216 Item Number of Order Type 25
    3217 Activate MRP and Set Up Planning File 26
    3218 Define Receipt Elements for Receipt Days' Supply 26
    3219 Define Scheduling Parameters for Planned Orders 27
    33 Shop Floor Control 28
    331 Define Routing Selection ID 28
    332 Define Standard Values Parameters 29
    333 Define Standard Value key 31
    334 Determine Person Responsible 32
    335 Define Formulas for Work centers 33
    336 Define Control Keys 35
    337 Define Scheduling Margin Key 36
    338 Define Reasons for Variances 36


    J06 – Production Planning and Controlling Configuration Guide
    1 Purpose
    The purpose of this document is to describe the general configuration steps required to manually set up the configuration within the system landscape that has already been installed using the corresponding installation or configuration guides for installation
    The Building Block Configuration Guide describes how to set up the configuration of a building block manually without the support of automated configuration tools If you want to use BC Sets LSMW ECATT and CATT procedures for an automated installation process refer to the Building Block Installation Guide of this building block
    2 Preparation
    21 Prerequisites
    List dependencies with other building blocks and describe the general prerequisites that you have to fulfill to install this building block Do not repeat preparation settings already described in other building block guides
    22 Uploading the Configuration Role
    Use
    Before you start with the configuration according to the manual procedures described in this Configuration Guide you can upload the configuration role and assign it to your user
    This building block provides a configuration role for each SAP component that is involved in its configuration such as SAP APO SAP R3 or SAP CRM The configuration role enables you to comfortably access all transactions required for the configuration from the relevant system The following roles are available
    Technical name
    Description
    File name for upload
    SMB12J06_01I
    J06 Production Planning
    _SMB12_J06_01ISAP
    Procedure
    For details how to upload the configuration roles to the system and how to work with the roles please refer to the document Essential Information

    3 Configuration
    31 Sales and Operation Planning
    311 Set Planning Plant for SOP
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S300_J06_01 Sales & Operations Planning (SOP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Sales & Operation Planning (SOP) à Master Data à Set Planning Plant for SOPà Maintain SOP Planning Plant

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Plnt
    BP01
    X
    BP02
    X
    BP03
    X
    BP0X
    X
    4 Choose Save
    5 Choose Back

    32 Material Requirements Planning
    321 Define MRP Controller
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Master Data


    à Define MRP Controllers
    2 On the Change View MRP Controllers Overview screen choose the New Entries button
    3 Make the following entries
    Plnt
    MRPCn
    Name 1
    Name
    BP01
    工厂BP01
    001
    MRP控制者
    BP01
    工厂BP01
    Y01
    MRP控制者-成品
    BP01
    工厂BP01
    Y02
    MRP控制者-
    BP02
    工厂BP02
    001
    MRP控制者
    BP02
    工厂BP02
    Y01
    MRP控制者-成品
    BP02
    工厂BP02
    Y02
    MRP控制者-
    BP03
    工厂BP03
    001
    MRP控制者
    BP03
    工厂BP03
    Y01
    MRP控制者-成品
    BP03
    工厂BP03
    Y02
    MRP控制者-
    BP0X
    工厂BP0X
    001
    MRP控制者
    BP0X
    工厂BP0X
    Y01
    MRP控制者-成品
    BP0X
    工厂BP0X
    Y02
    MRP控制者-

    4 Choose Save
    5 Choose Back

    322 Special Procurement Type
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Master Data à Define Special Procurement Type

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    SP type
    Long Text EN

    Long Text ZH
    Proc type
    Spproc
    Plnt
    Direct productn
    Phantom item

    BP01
    10
    BP Consignment
    BP 外部采购寄售
    F
    2



    BP01
    20
    BP External procurement
    BP 外部采购
    F
    0



    BP01
    30
    BP Subcontracting
    BP 外部采购分包
    F
    3



    BP01
    40
    BP Stk transf (procfr alterplant)
    BP 库存转换(选工厂产品)
    F
    7
    BP02


    BP01
    45
    BP Stk transf fr plant to MRP area
    BP 库存工厂 MRP 范围
    F
    7
    BP02


    BP01
    50
    BP Phantom assembly
    BP 虚装配
    E
    E


    X
    BP01
    52
    BP Direct prodn collective order
    BP 直接生产收集订单
    E
    E

    X

    BP01
    60
    BP Phantom in planning
    BP 虚拟计划
    E
    E



    BP01
    70
    BP Withdrawal from alternative plant
    BP 代工厂领料
    E
    E



    BP01
    80
    BP Production in alternative plant
    BP 代工厂生产
    E
    P
    BP02


    BP02
    10
    BP Consignment
    BP 外部采购寄售
    F
    2



    BP02
    20
    BP External procurement
    BP 外部采购
    F
    0



    BP02
    30
    BP Subcontracting
    BP 外部采购分包
    F
    3



    BP02
    40
    BP Stk transf (procfr alterplant)
    BP 库存转换(选工厂产品)
    F
    7
    BP01


    BP02
    45
    BP Stk transf fr plant to MRP area
    BP 库存工厂 MRP 范围
    F
    7
    BP01


    BP02
    50
    BP Phantom assembly
    BP 虚装配
    E
    E


    X
    BP02
    52
    BP Direct prodn collective order
    BP 直接生产收集订单
    E
    E

    X

    BP02
    60
    BP Phantom in planning
    BP 虚拟计划
    E
    E



    BP02
    70
    BP Withdrawal from alternative plant
    BP 代工厂领料
    E
    E




    BP02
    80
    BP Production in alternative plant
    BP 代工厂生产
    E
    P
    BP01


    BP03
    10
    BP Consignment
    BP 外部采购寄售
    F
    2



    BP03
    20
    BP External procurement
    BP 外部采购
    F
    0



    BP03
    30
    BP Subcontracting
    BP 外部采购分包
    F
    3



    BP03
    40
    BP Stk transf (procfr alterplant)
    BP 库存转换(选工厂产品)
    F
    7
    BP01


    BP03
    45
    BP Stk transf fr plant to MRP area
    BP 库存工厂 MRP 范围
    F
    7
    BP01


    BP03
    50
    BP Phantom assembly
    BP 虚装配
    E
    E


    X
    BP03
    52
    BP Direct prodn collective order
    BP 直接生产收集订单
    E
    E

    X

    BP03
    60
    BP Phantom in planning
    BP 虚拟计划
    E
    E



    BP03
    70
    BP Withdrawal from alternative plant
    BP 代工厂领料
    E
    E



    BP03
    80
    BP Production in alternative plant
    BP 代工厂生产
    E
    P
    BP01


    4 Choose Save
    5 Choose Back

    323 Planning Horizon for Plant
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDX
    IMG Menu
    Production à Material Requirements Planning à Planning à MRP Calculation à Define Planning Horizon à Plant

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    PlHor
    BP01
    100
    BP02
    100
    BP03
    100
    BP0X
    100
    4 Choose Save
    5 Choose Back

    324 Carry Out Overall Maintenance of Plant Parameters
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OPPQ
    IMG Menu
    Production à Material Requirements Planning à Plant Parameters à Carry Out Overall Maintenance of Plant Parameters à Maintain

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    MRPCn
    Name
    BP01
    001
    Disponent
    BP02
    001
    Disponent
    BP03
    001
    Disponent
    4 Choose Save
    5 On the screen choose the New Entries button
    6 Make the following entries
    Plnt
    FrmPO
    FmPR
    OrdIt
    Resch
    Tval
    TolVa
    PlHor
    NR
    NR
    ItPRq
    NR
    NR
    ISTRe
    BP01
    X
    X
    X
    100
    02
    02
    100
    01
    01
    00010
    01
    01
    0100
    BP02
    X
    X
    X
    100
    02
    02
    100
    01
    01
    00010
    01
    01
    0100
    BP03
    X
    X
    X
    100
    02
    02
    100
    01
    01
    00010
    01
    01
    0100


    Purchasing proctime
    SMRPG
    MPOP
    PlOrd
    Fr
    SelID
    D
    W
    M
    P
    00
    001
    050
    500
    001
    01
    X
    X
    X

    00
    001
    050
    500
    001
    01
    X
    X
    X

    00
    001
    050
    500
    001
    01
    X
    X
    X


    PrOrd
    SOb
    DPr
    C
    *
    A
    M
    T
    QMInL
    B
    A
    X
    X
    3
    E
    U
    U
    X
    X
    X
    X
    D
    X
    X
    3
    E
    U
    U
    X
    X
    X
    X
    D
    X
    X
    3
    E
    U
    U
    X
    X
    X
    X
    D

    ChR
    Type
    SNot
    ChR
    L
    P
    S
    Q
    PP
    YB03
    X
    BO

    X
    X
    X
    PP
    YB03
    X
    BO

    X
    X
    X
    PP
    YB03
    X
    BO

    X
    X
    X

    P
    P
    R
    NR
    OTyp
    Simulative planned orders
    X
    X
    X
    01
    YB02
    01
    X
    X
    X
    01
    YB02
    01
    X
    X
    X
    01
    YB02
    01

    Promotion period
    NorangeTot reqs
    Include restricteduse stock
    000
    01
    X
    000
    01
    X
    000
    01
    X

    APOrd
    SN
    X
    X
    X
    X
    X
    X

    7 Choose Save
    8 On the screen choose the New Entries button
    9 Make the following entries
    Plnt
    SMKey
    OpPd
    Float after pro
    FloatBefProd
    Release period
    BP01
    000
    000
    000
    000
    000
    BP01
    001
    010
    001
    002
    005
    BP02
    000
    000
    000
    000
    000
    BP02
    001
    010
    001
    002
    005
    BP03
    000
    000
    000
    000
    000

    10 Choose Save
    11 On the screen choose the New Entries button
    12 Make the following entries
    Plnt
    SPT
    R
    Spproc
    Plnt
    Direct productn
    Phantom item
    BP01
    10
    F
    2



    BP01
    20
    F
    0



    BP01
    30
    F
    3



    BP01
    40
    F
    7



    BP01
    45
    F
    7
    BP01


    BP01
    50
    E
    E


    X
    BP01
    52
    E
    E

    X

    BP01
    60
    E
    E



    BP01
    70
    E
    E



    BP01
    80
    E
    P



    BP02
    10
    F
    2



    BP02
    20
    F
    0



    BP02
    30
    F
    3



    BP02
    40
    F
    7



    BP02
    45
    F
    7
    BP02


    BP02
    50
    E
    E


    X
    BP02
    52
    E
    E

    X

    BP02
    60
    E
    E



    BP02
    70
    E
    E



    BP02
    80
    E
    P



    BP03
    10
    F
    2



    BP03
    20
    F
    0




    BP03
    30
    F
    3



    BP03
    40
    F
    7



    BP03
    45
    F
    7
    BP03


    BP03
    50
    E
    E


    X
    BP03
    52
    E
    E

    X

    BP03
    60
    E
    E



    BP03
    70
    E
    E



    13 Choose Save
    14 On the screen choose the New Entries button
    15 Make the following entries
    Plnt
    SPT
    Long Text
    BP01
    10
    Consignment
    BP01
    20
    External procurement
    BP01
    30
    Subcontracting
    BP01
    40
    Stock transfer (procfrom alterplant)
    BP01
    45
    Stock transfer from plant to MRP area
    BP01
    50
    Phantom assembly
    BP01
    52
    Direct production collective order
    BP01
    60
    Phantom in planning
    BP01
    70
    Withdrawal from alternative plant
    BP01
    80
    Production in alternative plant
    BP02
    10
    Consignment
    BP02
    20
    External procurement
    BP02
    30
    Subcontracting
    BP02
    40
    Stock transfer (procfrom alterplant)
    BP02
    45
    Stock transfer from plant to MRP area
    BP02
    50
    Phantom assembly
    BP02
    52
    Direct production collective order
    BP02
    60
    Phantom in planning
    BP02
    70
    Withdrawal from alternative plant
    BP02
    80
    Production in alternative plant
    BP03
    10
    Consignment
    BP03
    20
    External procurement
    BP03
    30
    Subcontracting
    BP03
    40
    Stock transfer (procfrom alterplant)
    BP03
    45
    Stock transfer from plant to MRP area

    BP03
    50
    Phantom assembly
    BP03
    52
    Direct production collective order
    BP03
    60
    Phantom in planning
    BP03
    70
    Withdrawal from alternative plant
    BP03
    80
    Production in alternative plant

    16 Choose Save
    17 On the screen choose the New Entries button
    18 Make the following entries
    Plnt
    OG
    OrdT
    PrCtr
    SchH det
    SD
    Sch
    Cap
    SchH
    SchH
    BP01
    2
    *
    *
    000
    01
    X
    X
    000
    000
    BP01
    2
    PE
    *
    000
    01


    000
    000
    BP01
    3
    PP01
    *
    000

    X

    000
    000
    BP01
    3
    PP02
    *
    000

    X

    000
    000
    BP01
    3
    PP04
    *
    000

    X

    000
    000
    BP01
    3
    PPC1
    *
    000

    X

    000
    000
    BP01
    3
    PPK1
    *
    000

    X

    000
    000
    BP01
    4
    YPS4
    *
    000



    000
    000
    BP02
    2
    *
    *
    000
    01
    X
    X
    000
    000
    BP02
    2
    PE
    *
    000
    01


    000
    000
    BP02
    3
    PI01
    *
    000

    X

    000
    000
    BP02
    3
    PI02
    *
    000

    X

    000
    000
    BP02
    3
    PI04
    *
    000

    X

    000
    000
    BP03
    2
    *
    *
    000
    01
    X
    X
    000
    000
    BP03
    2
    PE
    *
    000
    01


    000
    000
    BP03
    3
    PI01
    *
    000

    X

    000
    000
    BP03
    3
    PI02
    *
    000

    X

    000
    000
    BP03
    3
    PI04
    *
    000

    X

    000
    000

    Rate horzn
    SR
    Sch
    Cap
    RcutPlgHor
    SR
    SchedLvlBD
    Adjdates
    000
    02


    000
    03


    000
    02
    X
    X
    000
    03
    1
    2
    000



    000



    000



    000




    000



    000



    000



    000


    2
    000



    000



    000



    000



    000
    02


    000
    03


    000
    02
    X
    X
    000
    03
    1
    2
    000



    000



    000



    000



    000



    000



    000
    02


    000
    03


    000
    02
    X
    X
    000
    03
    1
    2
    000



    000



    000



    000



    000



    000




    ST
    S
    L
    SiP
    RL
    RF
    RF
    RF
    RF
    RF
    RF
    2


    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    2
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2
    X

    000
    0
    0
    0
    0
    0
    0
    0
    3


    000
    0
    0
    0
    0
    0
    0
    0
    1
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    1
    X

    000
    0
    0
    0
    0
    0
    0
    0
    1
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    2


    000
    0
    0
    0
    0
    0
    0
    0
    1
    X

    000
    0
    0
    0
    0
    0
    0
    0
    1
    X

    000
    0
    0
    0
    0
    0
    0
    0
    2
    X

    000
    0
    0
    0
    0
    0
    0
    0

    325 Carry Out Overall Maintenance of MRP Groups
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OPPQ
    IMG Menu
    Production à Material Requirements Planning à MRP Groups à Carry Out Overall Maintenance of MRP Groups à Maintain

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    MRP
    Resch
    PTF
    PlHor
    AvSS
    SL
    DPr
    BP01
    0000
    000
    000
    000
    000


    BP01
    0001
    000
    000
    000
    000


    BP01
    0002
    000
    000
    000
    000


    BP02
    0000
    000
    000
    000
    000


    BP02
    0001
    000
    000
    000
    000


    BP02
    0002
    000
    000
    000
    000


    BP03
    0000
    000
    000
    000
    000


    BP03
    0001
    000
    000
    000
    000


    BP03
    0002
    000
    000
    000
    000


    BP01
    0010
    100
    000
    100
    100
    2
    3
    BP01
    0040
    100
    000
    100
    100
    2
    3
    BP01
    0052
    100
    000
    100
    100
    2
    3

    Tval
    TolVa
    ChR
    Consumption mode
    Bwd cons per
    Fwd consperiod
    SG
    RollF
    00
    00


    000
    000

    0
    00
    00


    000
    000

    0
    00
    00

    2
    030
    002

    0
    00
    00


    000
    000

    0
    00
    00


    000
    000

    0
    00
    00

    2
    030
    002

    0
    00
    00


    000
    000

    0
    00
    00


    000
    000

    0

    00
    00

    2
    030
    002

    0
    02
    02
    PP
    2
    030
    002
    10
    0
    02
    02
    PP
    2
    030
    002
    40
    0
    02
    02
    PP
    2
    030
    002
    52
    0

    Int
    Type
    OTyp
    ISLoc
    Adjinreq
    Adjustperfor indreqs
    SafetyTime
    SafetyTime
    AC
    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0




    0

    00

    0

    PI01


    0

    00

    0

    PI01


    0

    00

    0

    PI01


    0

    00



    4 Choose Save
    5 Choose Back

    326 Define Availability of Stock
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Planning à MRP Calculation à Stocks à Define Availability of Stock in TransferBlocked StockRestricted Stock

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Stock in transfer
    Blocked Stock
    Include restricteduse stock
    BP01
    X
    X
    X
    BP02
    X
    X
    X
    BP03
    X
    X
    X
    4 Choose Save
    5 Choose Back

    327 Define Rescheduling Check
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDW
    IMG Menu
    Production à Material Requirements Planning à Planning à MRP Calculation à Define Rescheduling Check à Plant

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    FrmPO
    FmPR
    OrdIt
    Resch
    Tval
    TolVa
    QMInL
    PrOrd
    SNot
    BP01
    X
    X
    X
    100
    02
    02
    X
    X
    X
    BP02
    X
    X
    X
    100
    02
    02
    X
    X
    X
    BP03
    X
    X
    X
    100
    02
    02
    X
    X
    X
    4 Choose Save
    5 Choose Back

    328 Define Error Processing in Planning Run
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Planning à MRP Calculation à Define Error Processing in the Planning Run

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    MPOP
    SMRPG
    BP01
    050
    001
    BP02
    050
    001
    BP03
    050
    001
    4 Choose Save
    5 Choose Back

    329 Define Range of Coverage
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Planning à MRP Calculation à Define Range of Coverage Profile (Dynamic Safety Stock)
    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Prof
    Name 1
    Per
    NoPe
    Type
    NDay
    TRC1
    RoC1
    TRC2
    RoC2
    TRC3
    Min1
    BP01
    001

    M
    03
    1
    00
    03
    01
    05
    00
    00
    00
    BP02
    001

    M
    03
    1
    00
    03
    01
    05
    00
    00
    00
    BP03
    001

    M
    03
    1
    00
    03
    01
    05
    00
    00
    00

    Min2
    Min3
    Max1
    Max2
    MaxCv
    LA
    Name
    00
    00
    00
    00
    00
    EN
    3 days in the next month then 5 days

    00
    00
    00
    00
    00
    EN
    3 days in the next month then 5 days
    00
    00
    00
    00
    00
    EN
    3 days in the next month then 5 days
    4 Choose Save
    5 Choose Back

    3210 Storage Cost percentage Check Lot Sizing Procedure
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMI4
    IMG Menu
    Production à Material Requirements Planning à Planning à LotSize Calculation à Check LotSizing Procedure

    2 On the screen choose the New Entries button
    3 Make the following entries
    LS
    LS
    LI
    Pds
    Description EN
    Description ZH
    Sched
    Ovlpg
    Number of periods
    DY
    O
    D
    0
    Dynamic lot size creation
    动态批量创建


    0
    EX
    S
    E
    0
    Lotforlot order quantity
    直接批订货量


    0
    FS
    S
    S
    0
    Fixing and splitting
    固定分解

    +
    0
    FX
    S
    F
    0
    Fixed order quantity
    固定订单数量


    0
    GR
    O
    G
    0
    Groff reorder procedure
    Groff重订货程序


    0
    HB
    S
    H
    0
    Replenish to maximum stock level
    补充库存水


    0
    MB
    P
    M
    1
    Monthly lot size
    月批量
    1

    0
    PB
    P
    P
    1
    Period lot size posting period
    期间批量 记帐期间


    0

    PK
    P
    K
    1
    Period lot size acc to plng calendar
    根计划日历期间批量


    0
    SP
    O
    S
    0
    Part period balancing
    部分期间余额


    0
    TB
    P
    T
    1
    Daily lot size
    日批量


    0
    W2
    P
    W
    1
    Week – 2
    周 2
    3

    0
    WB
    P
    W
    1
    Weekly lot size
    周批量


    0
    WI
    O
    W
    0
    Least unit cost procedure



    0
    4 On the screen choose the New Entries button
    5 Make the following entries
    Plant
    Storage costs indicator
    SC()
    BP01
    1
    1000
    BP02
    1
    1000
    BP03
    1
    1000
    BP0X
    1
    1000

    6 Choose Save
    7 Choose Back

    3211 Define External Procurement
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDT
    IMG Menu
    Production à Material Requirements Planning à Planning à Procurement Proposals à Define External Procurement

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Purchasing proctime
    Sob
    *
    BP01
    00
    X
    U
    BP02
    00
    X
    U

    BP03
    00
    X
    U

    4 Choose Save
    5 Choose Back

    3212 Define Line Item Number
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Planning à Procurement Proposals à Define Line Item Numbers

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    ItPRq
    ISTRe
    BP01
    00010
    0100
    BP02
    00010
    0100
    BP03
    00010
    0100
    4 Choose Save
    5 Choose Back

    3213 Define BOM and Routing Selection
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Planning à BOM ExplosionRouting Determination à Define BOM and Routing Selection

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    SelID
    BP01
    01
    BP02
    01
    BP03
    01
    4 Choose Save
    5 Choose Back

    3214 Conversion Planned Order> Prod Order
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OPPE
    IMG Menu
    Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Order Type for Conversion to ProductionProcess Order à Plant

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Type
    OTyp
    BP01
    PP01
    PI01
    BP02
    PP01
    PI01
    BP03
    PP01
    PI01
    BP0X
    PP01
    PI01

    4 Choose Save
    5 Choose Back

    3215 Number of Planned Order
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDV
    IMG Menu
    Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    PlOrd
    BP01
    500
    BP02
    500
    BP03
    500
    BP0X
    500
    4 Choose Save
    5 Choose Back

    3216 Item Number of Order Type
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDV
    IMG Menu
    Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions
    2 On the screen choose the New Entries button
    3 Make the following entries
    Object type
    ItPRq
    2
    00010
    4 Choose Save
    5 Choose Back

    3217 Activate MRP and Set Up Planning File
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OMDU
    IMG Menu
    Production à Material Requirements Planning à Planning File Entries à Activate MRP and Set Up Planning File

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    RP
    BP01
    X
    BP02
    X
    BP03
    X
    BP0X
    X
    4 Choose Save
    5 Choose Back

    3218 Define Receipt Elements for Receipt Days' Supply
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    SPRO
    IMG Menu
    Production à Material Requirements Planning à Evaluation à Define Receipt Elements for Receipt Days’ Supply

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    P
    S
    Q
    P
    P
    R
    APOrd
    SN
    BP01
    X
    X
    X
    X
    X
    X
    X
    X

    BP02
    X
    X
    X
    X
    X
    X
    X
    X
    BP03
    X
    X
    X
    X
    X
    X
    X
    X

    4 Choose Save
    5 Choose Back

    3219 Define Scheduling Parameters for Planned Orders
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
    Transaction Code
    OPU5
    IMG Menu
    Production à Capacity Requirements Planning à Operations à Scheduling à Repetitive Manufacturing à Planning à Material Requirements Planning à Planning à Scheduling and Capacity Parameters à IMG Activities à Define scheduling parameters for planned orders

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    OG
    OrdT
    PrCtr
    SchH det
    SD
    Sch
    Cap
    BP01
    2
    *
    *
    000
    01
    X
    X
    BP01
    2
    PE
    *
    000
    01


    BP02
    2
    *
    *
    000
    01
    X
    X
    BP02
    2
    PE
    *
    000
    01


    BP03
    2
    *
    *
    000
    01
    X
    X
    BP03
    2
    PE
    *
    000
    01



    Plnt
    SchH
    SchH
    Rate horzn
    SR
    Sch
    Cap
    RCutPlgHor
    SR
    BP01
    000
    000
    000
    02


    000
    03
    BP01
    000
    000
    000
    02
    X
    X
    000
    03
    BP02
    000
    000
    000
    02


    000
    03
    BP02
    000
    000
    000
    02
    X
    X
    000
    03
    BP03
    000
    000
    000
    02


    000
    03

    BP03
    000
    000
    000
    02
    X
    X
    000
    03

    Plnt
    SchedLvlBD
    Adjdates
    ST
    SiP
    BP01


    2
    000
    BP01
    1
    2
    2
    000
    BP02


    2
    000
    BP02
    1
    2
    2
    000
    BP03


    2
    000
    BP03
    1
    2
    2
    000

    Plnt
    RL
    RF
    RF
    RF
    RF
    RF
    RF
    BP01
    0
    0
    0
    0
    0
    0
    0
    BP01
    0
    0
    0
    0
    0
    0
    0
    BP02
    0
    0
    0
    0
    0
    0
    0
    BP02
    0
    0
    0
    0
    0
    0
    0
    BP03
    0
    0
    0
    0
    0
    0
    0
    BP03
    0
    0
    0
    0
    0
    0
    0

    4 Choose Save
    5 Choose Back

    33 Shop Floor Control
    331 Define Routing Selection ID
    Use
    Procedure
    6 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OPEB
    IMG Menu
    Production à Basic Data à Routing à Routing Selection à Select Automatically

    7 On the screen choose the New Entries button
    8 Make the following entries
    ID
    SP
    TLType
    Usage
    Description EN
    Description ZH
    Stat
    Description of the status
    1
    1
    N
    1
    Production
    生产
    4
    Released (general)
    1
    2
    N
    1
    Production
    生产
    2
    Released for order
    1
    3
    2
    1
    Production
    生产
    4
    Released (general)
    1
    4
    2
    1
    Production
    生产
    2
    Released for order
    1
    5
    R
    1
    Production
    生产
    4
    Released (general)
    1
    6
    R
    1
    Production
    生产
    2
    Released for order
    2
    1
    R
    1
    Production
    生产
    4
    Released (general)
    2
    2
    R
    1
    Production
    生产
    2
    Released for order
    3
    1
    3
    1
    Production
    生产
    4
    Released (general)
    3
    2
    3
    1
    Production
    生产
    2
    Released for order
    4
    1
    2
    1
    Production
    生产
    4
    Released (general)
    4
    2
    2
    1
    Production
    生产
    2
    Released for order
    Q1
    1
    Q
    1
    Production
    生产
    4
    Released (general)
    9 Choose Save
    10 Choose Back
    332 Define Standard Values Parameters
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OP7B
    IMG Menu
    Production à Master Data à Work Centerà General Data à Standard Value à Define Parameters

    2 On the Change View Parameters’ screen choose the New Entries button
    3 Make the following entries
    Parameter
    Origin
    Short Key Word
    Key Word EN
    Key Word ZH
    Dimension
    Standard Value
    Standard Value Unit
    Field Name
    YB_001
    1

    BP Max Capacity in KG
    BP KG 力
    MASS
    0
    KG

    YB_002
    1

    BP Max Capacity in PC
    BP PC 力
    AAAADL
    0
    ST

    YB_101
    2

    BP Dur RessBatch
    BP 批量预定
    TIME
    0
    H

    YB_102
    2

    BP Dur PersBatch
    BP 批量工
    TIME
    0
    H

    YB_103
    2

    BP Setup per Operation
    BP 工序准备
    TIME
    0
    H

    YB_104
    2

    BP Setup per Batch
    BP 批量准备
    TIME
    0
    H

    YB_105
    2

    BP Clean per Operation
    BP 工序清洁
    TIME
    0
    H

    YB_106
    2

    BP Clean per Batch
    BP 批量清洁
    TIME
    0
    H

    YB_107
    2

    BP Function Clock
    BP 职时钟
    TIME
    0
    H

    YB_108
    2

    BP Process Flow Rate
    BP 工序流率
    TIME
    0
    H

    YB_109
    2

    BP Labor
    BP 工时间
    TIME
    0
    MIN

    YB_110
    2
    Overhead
    BP Overhead
    BP 费时间
    TIME
    0
    H

    YB_112
    2
    Energy
    BP Energy
    BP 量
    ENERGY
    0
    KWH

    SAP_01
    2
    Setup
    Setup
    准备
    TIME
    0
    MIN

    SAP_02
    2
    Machine
    Machine
    机器
    TIME
    0
    MIN

    SAP_03
    2
    Labor
    Labor
    工时
    TIME
    0
    MIN

    SAP_04
    2
    Op time 1
    Standard value 1
    标准值 1
    TIME
    0
    MIN

    SAP_05
    2
    Op time 2
    Standard value 2
    标准值 2
    TIME
    0
    MIN


    SAP_06
    2
    Op time 3
    Standard value 3
    标准值 3
    TIME
    0
    MIN

    SAP_07

    Work
    Work (internal proc)
    工作 (部加工)

    0

    ARBEI
    SAP_08

    Base qty
    Base quantity
    基数量

    1

    BMSCH
    SAP_09

    Op qty
    Operation quantity
    工序数量

    1

    MGVRG
    SAP_10

    Duration
    Other formula
    公式
    TIME
    0
    MIN
    DAUNO
    SAP_11

    Splits
    Operation splits
    工序分解

    1

    SPLIM
    SAP_12
    6
    PRT par 1
    PRT parameter 1
    PRT 参数 1
    AAAADL
    1
    LE

    SAP_13
    6
    PRT par 2
    PRT parameter 2
    PRT 参数 2
    AAAADL
    1
    LE

    SAP_14
    4
    User field
    User field
    户字段
    AAAADL
    1
    ST

    SAP_16
    5
    PRT value
    PRT std value
    PRT 标准值

    1

    EWVGW
    SAP_17

    Number of
    Number of employees
    员工数

    5

    ANZMA
    SAP_55
    1
    Time
    Res dep duration
    限制开发期
    TIME
    1
    H

    YB_113
    2
    Machine
    BP Machining Time
    BP 机器时间
    TIME
    0
    MIN

    YB_114

    Op qty
    Operation quantity
    BP 工序数量

    1

    MGVRG
    YB_115

    Base qty
    Base quantity
    BP 基数量

    1

    BMSCH
    YB_116

    Splits
    Operation splits
    BP 工序分解

    1

    SPLIM

    4 Choose Save
    5 Choose Back
    333 Define Standard Value key
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OP19
    IMG Menu
    Production Planning for Process Industries à Master Data à Resource à General Data à Standard Value à Define Standard Value Key

    2 On the Change View Standard Value Key Formula’ screen choose the New Entries button
    3 Make the following entries
    SVK
    Text EN
    Text ZH
    Params
    Params
    Params
    Params
    Params
    Params
    YB01
    BP Batch MP + SetupCleaning
    BP 批量生产准备
    YB_103
    YB_101
    YB_102
    YB_105
    YB_110

    YB02
    BP Cont MP + SetupCleaning
    BP 连续生产准备
    YB_103
    YB_107
    YB_108
    YB_109
    YB_105
    YB_110
    YB03
    Process Manufacturing Energy
    BP 流程式制造量
    YB_112





    YB04
    BP Normal production
    BP 常规生产
    YB_103
    YB_113
    YB_109



    SAP0
    No standard values
    标准值






    SAP1
    Normal production
    常规生产
    SAP_01
    SAP_02
    SAP_03



    SAP2
    Variable production
    变化生产
    SAP_01
    SAP_02
    SAP_03
    SAP_04
    SAP_05
    SAP_06

    4 Choose Save
    5 Choose Back

    334 Determine Person Responsible
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    SPRO
    IMG Menu
    Production à Basic Data à Work Center à General Data à Determine Person Responsible

    2 On the Change View Person Responsible for Work Center Overview screen choose New Entries
    3 Make the following entries
    Plnt
    Res
    Name
    Name
    BP01
    001
    Person Responsible 001
    工作中心负责001
    BP01
    A
    Person Responsible A
    工作中心负责A
    BP02
    001
    Person Responsible 001
    工作中心负责001
    BP02
    A
    Person Responsible A
    工作中心负责A
    BP03
    001
    Person Responsible 001
    工作中心负责001
    BP03
    A
    Person Responsible A
    工作中心负责A
    4 Choose Save
    5 Choose Back
    335 Define Formulas for Work centers
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OP54
    IMG Menu
    Production à Master Data à Work Centerà Costing à Define formulas for work centers

    2 On the Change View Formula Definition’ screen choose the New Entries button
    3 Make the following entries
    Formula Key
    Text EN
    Text ZH
    Formula
    Generate
    Allowed for Costing
    Work Center for req
    Allowed for sched
    YB_001
    M Reqmt with YB
    BP M 需求时间
    ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101





    YB_002
    PP Reqmt with YB01
    BP P 需求时间
    ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102




    YB_003
    M Duration YB01
    BP M 程
    YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101 ) + YB_105




    YB_004
    P Duration YB01
    BP P 程
    YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102 ) + YB_105




    YB_005
    M Reqmt setup
    BP M 准备
    YB_103




    YB_006
    P Reqmt cleanout
    BP P 清洁时间
    YB_105




    YB_007
    M Reqmt with YB02
    BP P 需求时间
    YB_108 + ( YB_107 * SAP_09 SAP_08 )




    YB_008
    P Reqmt with YB02
    BP P 需求时间
    YB_109 + ( YB_107 * SAP_09 SAP_08 )




    YB_009
    M Duration YB02
    BP M 需求时间
    YB_103 + YB_108 + ( YB_107 * SAP_09 SAP_08 ) + YB_105




    YB_010
    Duration YB02
    BP 程
    YB_103 + YB_109 + ( YB_107 * SAP_09 SAP_08 ) + YB_105




    YB_011
    Energy
    BP 量
    ( ( ( SAP_09 SAP_08 ) + 1 ) * YB_112 )




    SAP001
    Prod Setup time
    生产 准备时间
    SAP_01




    SAP002
    Prod Machine time
    生产 机时
    SAP_02 * SAP_09 SAP_08 SAP_11




    SAP003
    Prod Labor time
    生产 工时
    SAP_03 * SAP_09 SAP_08 SAP_11




    SAP004
    ProjNetwMaintTime
    预测 部加工时间
    SAP_10




    SAP005
    Prod Setup rqmts
    生产准备需求
    SAP_01 * SAP_11




    SAP006
    Prod Machine rqmts
    生产机器需求
    SAP_02 * SAP_09 SAP_08





    SAP007
    Prod Labor rqmts
    生产工时需求
    SAP_03 * SAP_09 SAP_08




    SAP008
    ProjRqmtsNetwkMaint
    生产 部加工需求
    SAP_07




    YB_012
    BP Setup time
    BP 准备时间
    YB_103




    YB_013
    BP Machine time
    BP 机时
    YB_113 * YB_114 YB_115 YB_116




    YB_014
    BP Labor time
    BP 工时
    YB_109 * YB_114 YB_115 YB_116





    4 Choose Save
    5 Choose Back
    336 Define Control Keys
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OPJ8
    IMG Menu
    Production ® Shop Floor Control ® Master Data ® Routing Data ® Define Control Keys

    2 On the Change View Control Keys for Operations’ screen choose the New Entries button
    3 Make the following entries
    Control Key
    Description EN
    Description ZH
    Scheduling
    Det Cap Requirements
    Insp Char required
    Aut Goods receipt
    Cost
    YB01
    BP Process Manufacturing
    BP 流程式制造
    X
    X


    X
    YB02
    BP Process Manufacturing with inspection
    BP 具检验功流程式制造
    X
    X
    X

    X
    YB03
    BP Process manuf with autom goods receipt
    BP 具动货物接收功流程式制造
    X
    X

    X
    X
    YB04
    BP Process Manufacturing with autom GR(HU)
    BP 工艺路线参工序集 部加工
    X
    X


    X

    YB05
    BP RoutingRef op set external proc
    BP 工艺路线参工序集 外部加工
    X



    X
    4 Choose Save
    5 Choose Back
    337 Define Scheduling Margin Key
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    SPRO
    IMG Menu
    Production à Shop Floor Control à Operations à Scheduling à Define Scheduling Margin Key

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    SMKey
    OpPd
    Float after pro
    FloatBefProd
    Release period
    BP01
    000
    000
    000
    000
    000
    BP01
    001
    010
    001
    002
    005
    BP02
    000
    000
    000
    000
    000
    BP02
    001
    010
    001
    002
    005
    BP03
    000
    000
    000
    000
    000
    BP03
    001
    010
    001
    002
    005
    4 Choose Save
    5 Choose Back

    338 Define Reasons for Variances
    Use
    Procedure
    1 To carry out the activity choose one of the following navigation options
    SAP
    Role Menu
    User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
    Transaction Code
    OPK5
    IMG Menu
    Production à Shop Floor Control à Operations à Confirmation à Define Reasons for Variances

    2 On the screen choose the New Entries button
    3 Make the following entries
    Plnt
    Cause
    LA
    Description EN
    Description ZH
    BP01
    0001
    EN
    Machine malfunction
    BP 机器障 工厂BP01
    BP01
    0002
    EN
    Operating error
    BP 操作错误 工厂BP01
    BP01
    0003
    EN
    Defective material
    BP 缺陷物料 工厂BP01
    BP02
    0001
    EN
    Machine malfunction
    BP 机器障 工厂BP02
    BP02
    0002
    EN
    Operating error
    BP 操作错误 工厂BP02
    BP02
    0003
    EN
    Defective material
    BP 缺陷物料 工厂BP02
    BP03
    0001
    EN
    Machine malfunction
    BP 机器障 工厂BP03
    BP03
    0002
    EN
    Operating error
    BP 操作错误 工厂BP03
    BP03
    0003
    EN
    Defective material
    BP 缺陷物料 工厂BP03
    4 Choose Save
    5 Choose Back

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