3. VAM TQC︰全面品管
Total Quality Control
J I T︰及時管理
Just In Time Management
(3) TEI︰全員參與
Total Employees Involvement
4. TQC
觀念JIT
方法TEI
行動VAM
5. 產品附加價值(VALUE-ADDED)產品設計-零件 DESIGEND-PARTS找合格供應商SOURCING廠商鑑定 VALUATION比 價 QUOTE製 模 TOOLING/MODELING送 樣 品 SAMPLING核 定 FINAL APPROVAL下 訂 單 PURCHASE ORDER前置時間 LEAD TIME進 料 INCOMING檢 驗 IQC進 庫 房 WAREHOUSE準備上生產線 PRE-ISSUE送到生產線 MATERIAL TO PRODUCTION生產裝配 ASSEMBLING
6. 改善責任80%管理階層20%
基層員工成本80%材料20%人工公司改善責任(RESPONSIBILITY FOR IMPROVEMENT)成本與重點(COST)
7. COMMITMENT TO VAM PHILOSOPHY
對VAM的承諾Education And Awareness
教育及認知Design Flow Process
設計一貫製程Automate Process
自動化製程Improve Product Design
改進產品設計Cooperative Supplier Relationship
合作供應商關係Inventory Reduction
改低庫存Demand Pull Production
需求拉生產Level Schedules
生產計劃平穩Employ Systems
運用制度Total Quality Control
全面品管
10. FIVE STEPS TO
MANUFACTURING SUCCESS
BY NORM ALSTER
11. 1.DESIGN FOR MANUFACTURING
2.STATISTICAL PROCESS CONTROL
3.PROBLEM DETECTION AND
SOLVING TECHNIQUES
4.JUST-IN-TIME PRODUCTION
SYSTEMS
5.REVAMPED SUPPLIER RELATIONS
85. IC插配
IC insertion group手插配
Hand-load operation銲錫爐
Wave solder成品裝配
Final assembly檢驗及修理
In-process inspection/repair出貨
Shipping NN/3000基板測試
Board
test areaKCAKanban control areas limit the amount of work-in-process allowed in the pipeline.
Raw material
Receiving Forming
加工
Queue
Auto
insertion
Queue
Hand-load
operationFinal(in-process) assemblyFinal
assemblySolder
touch-up
Queue
Queue
Wave Solder預測試試
PretestAfter pretest operation
Queue
Queue
品保QA
Queue
系統測試需求
System test demandPc line stock庫存成品裝配材料成品裝配自動插配收進料手插配銲鍚機補銲加工材料
Raw materialKCA
5KCA
4KCA
2KCA
3KCA
1系統測試需求
System test demandExhibit 13-1. JIT Material FlowExhibit 13-2. Assumed “Batch”Material FlowH-P—Computer Systems Division