2. What’s the Business Problem? (1/2)Each has dock window times, unloading times, storage capacities, etc.Many Plant Destinations
3. What’s the Business Problem? (2/2)Many FTL/LTL/Milkrun/Intermodal Transportation scheme optionsEach has costs, lead times, capacities, etc.
4. Logistics Design Process: OldAnalysisOutputDone?YesNoExcelRequestInputStore SummaryNew AlternativeOld: Completed in-house with limited tools, inconsistent process and subset of vehicle components(90%)(5%)(5%)
5. In-Plant Mat’l Flow ProcessManage LLPAnalyze OutputNew AlternativeProgram HistoryDone ?YESNoDock Locations, Inventory, Frequency, Mode RestrictionsIPE(5%)(75%)(5%)(5%)RequestInputAnalysisOutput(5%)(5%)New: Sophisticated, integrated tools, standard process, all componentsLogistics Design Process: New
6. SpecialistsInbound Planning Engine (IPE)Organize the inbound flow of material for lowest total delivered cost.12Capabilities:
Model the complete inbound network,
including returnable containers
Support complex cost structures
Lowest total delivered cost
7. LOGISTICS
CONFIGURATIONMODE
SELECTIONROTATION
and
ROUTING RETURNABLE
CONTAINER
ASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination, material frequency schedule and shipment schedule for all modesOptimal transportation scheme and frequency for returnable containers Detailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCAll ModesTruck ModeThe Five Modules of IPE
8. LOGISTICS
CONFIGURATIONROTATION
and
ROUTING RETURNABLE
CONTAINER
ASSIGNMENTSTOWAGESTOWAGEOptimal transportation scheme and frequency for returnable containers Detailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCAll ModesTruck ModeMode SelectionWhat mode of transportation do I use?
Inputs:
Mode Type
Facility (Supplier, Plant) Information
Part (Price, Dimension, Weight)
Links (Part-Supplier-Plant, Transit time)
Constraints (Inventory limits, Frequency Limits)Output:
Mode Selection Plan per PartMODE
SELECTIONOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modes
9. MODE
SELECTIONROTATION
and
ROUTING RETURNABLE
CONTAINER
ASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesOptimal transportation scheme and frequency for returnable containers Detailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesDetailed loading configuration of containers inside a vehicle All ModesTruck ModeLogistics ConfigurationLOGISTICS
CONFIGURATIONOptimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCWhat method and frequency do I receive deliveries?
Inputs:
Mode Selection Plan per Part
Route Types
Returnable container informationOutput:
Route Type Selection Plan per Part
10. LOGISTICS
CONFIGURATIONMODE
SELECTIONRETURNABLE
CONTAINER
ASSIGNMENTSTOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesOptimal transportation scheme and frequency for returnable containers Detailed loading configuration of containers inside a vehicle Optimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCAll ModesTruck ModeRotation and RoutingROTATION
and
ROUTING Detailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesWhat is my route or plant/DC dock schedule?
Inputs:
Route Type Selection Plan per Part
Calendar InformationOutput:
Truck and Plant /DC Dock Schedule
11. LOGISTICS
CONFIGURATIONMODE
SELECTIONROTATION
and
ROUTING STOWAGESTOWAGEOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesDetailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesDetailed loading configuration of containers inside a vehicle Optimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCAll ModesTruck ModeReturnable Container AssignmentRETURNABLE
CONTAINER
ASSIGNMENTOptimal transportation scheme and frequency for returnable containers What is my returnable container strategy?
Inputs:
Route Type Selection Plan per Part
Returnable Container InformationOutput: (Contained within LCM and RRM Plans)
LCM: Simple Routing Returnable Container Schedule
RRM: Optimized Returnable Container Schedule
12. LOGISTICS
CONFIGURATIONMODE
SELECTIONROTATION
and
ROUTING RETURNABLE
CONTAINER
ASSIGNMENTSTOWAGEOptimal transportation mode for each part/plant/supplier combination, frequency and shipment schedule for non-truck modesOptimal transportation scheme and frequency for returnable containers Detailed shipment schedule
for truck mode: quantities, day,
time, and stop sequencesOptimal transportation scheme
and frequency for truck modes:
direct, milkrun, LTL and ODCAll ModesTruck ModeTrailer Loading Plan STOWAGEDetailed loading configuration of containers inside a vehicle What is the optimal Trailer Loading Plan
Inputs:
RRM Trip Sequence, Stacking Rules, Unusable Trailer Space
Container Rotation / OrientationOutput:
Trailer Load Sequence
13. Some ResultsPlan Performance
Milkruns projected on map
Container Stowage
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17. Supply Chain Management & Technology
CASE Inbound Logistics Planning
18. Cross-Dock Location Case StudyObjective: Determine the optimum number and location of cross-docks that support Ford North American inbound material assembly plant requirements at minimum total cost
19. Problem Definition21 Assembly Plants
1500 Suppliers
46,000 SKUs
20. Model Description: Assumptions21 Assembly Plants
294 Supplier Regions
21 Products
45 Potential C-Docks
21. OpdrachtenBeschrijf welke inputs nodig zijn om deze studie te kunnen doen.
Welke groepen in de Ford organisatie zijn betrokken bij deze studie?
Hoeveel tijd is benodigd om zo’n studie te verrichten?
Waarin zijn de resultaten uit te drukken? Kunt U ze kwantificeren?