Contract Title 合标题
Shanghai Secco Petrochemical Company Limited
海赛科石油化工限责公司
Integrated Project Management Team
体化项目理组
Caojing Shanghai P R China
中国 海 漕泾
Document Title 文件标题
PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES
道工程施工质量理工作细
PR00CIJPP0001
A00
朱诚钢
301202
P00
ＮＲ
ＮＲ
(Signature)
Issue Rev
版号
Issue or Revision Description
签发版说明
Origin by
制文
Date
日期
Check by
审核
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日期
Approve by
批准
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日期
Approve by
批准
Date
日期
This Document is Owned by 文件持
IPMT Authority
IPMT授权批准
道工程施工质量理工作细
PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES
目录
Content
10 编制目适范围
Purpose for Preparation and Scope of Application
20 编制原
Principles for Preparation
30 执行标准关规定
Applicable Standards and Relevant Regulations
31 中国政府相关法规政策
Relevant laws regulations and policies issued by Chinese government
32 SECCO项目IPMT质量体系关文件
Documentation related to IPMT quality system of SECCO project
33 SECCO项目IPMT规定求
IPMT regulations and requirements of SECCO project
34 施工验收标准规范
Standards and codes for construction acceptance
40 突协调
Conflict and Coordination
50 专业技术理专业工程师
Specialist Technical Manager and Specialist Engineer
51 专业技术理
Specialist technical manager
52 专业工程师
Specialist engineer
60 HSE
70 施工程中工程施工质量控制
Quality Control in the Process of Construction
71
Main basis
72 熟悉现场理体系建立工作接口
Acquaintance with site management system and establishment of working interface
73 技术准备
Technical Preparations
74 组织设计交底
Organization Design Briefing
75 图纸设计文件会审
Joint Checkup of Drawings and Design Documents
76 审查施工组织设计施工方案
Checkup of Construction Organization Design and Construction Plan
77 施工程质量控制点制定检查程序
Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process
78 施工程中质量控制
Quality Control During the Construction Process
781 原材料检查验收原
Principles for the Inspection and Verification of Raw Materials
782 子抽检容例
Contents and Percentage of Pipe Spotcheck
783 道组成件抽检容例
Spotcheck Contents and Percentage of Other Pipe Components
784 阀门检验试验（包括道视镜滤器阻火器检验）
Valve Inspection and Experiment (Including the inspection of pipe signt glass strainer and flame arrestor)
785 采道器材标准（规范）
Major Piping Specifications Standards (or codes)
7851 材料标准
Material Standards
78511 缝钢
Seamless Steel Pipe
78512 焊接钢
Welded Steel Pipe
78513 件
Pipe fittings
78514 联接件
Pipe joints
78515 阀门
Valves
7852 应规范
Application specification
78521 子
Pipe
78522 件
Pipe fittings
78523 联接件
Pipe joints
78524 阀门
Valves
786 道防腐
Pipingcorrosion prevention
787 道预制加工工艺
Prefabrication process for pipe
788 碳素钢道焊接热处理质量检查
Welding heat treatment and quality inspection for carbon steel pipe
789 阀门安装
Valve installation
7810 低温材料检验安装
Cryogenic material inspection and installation
7811 静电接安装
Static grounding erection
7812 道系统试验吹清洗
Test purging and cleaning for piping system
7813 工程中间交接
Engineering intermediate takeover
7814 竣工验收
Completion acceptance
79 专业工程师应保存资料
Documents to be retained by specialist engineer
附录1 道安装工程质量控制点
Appendix 1 Quality Control Points for Piping Installation Project
附录2： 工业道施工理台帐
Appendix 2 Industrial Piping Construction Management Record Book
10编制目适范围：
Purpose for Preparation and Scope of Application
11 规定适海SECCO 90x104ta乙烯项目（简称SECCO项目）现场施工质量理工作
These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104ta Ethene Project (hereinafter referred to as SECCO project)
12 规定明确SECCO项目现场施工质量理工作职责工作容工作流程方法设计采购施工协调推行现代化科学化规范化项目理模式编制
These stipulations are prepared for the purpose of defining the responsibilities working contents operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design procurement and construction so as to pursue the modernized scientific and standardized mode for project management
20 编制原
Principles for Preparation
21 细项目质量理目标合理分解项目质量理组织已确立前提项目规律效应性操作实性原编制
These rules are prepared on the principle of the law effectiveness and operating practicability of the project under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established
22 细注意质量检验评定中工程划分WBS分解结构施工理中联系强调两者划分量统
These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management We emphasize that the two divisions should be unified as far as possible
23 加强动控制力度细建议建立专业施工理台帐施工质量控制纳入现场施工理体系专业工程师应参加重材料设备招标订货会议解产品质量合技术求厂家售服务货情况便施工理台帐中列出月货清单材料报检工程报检工作系统化
In order to strengthen the power of active control it is recommended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality the technical requirements of the contract aftersale service provided by manufacturer and the delivery status And then it is possible to put the monthly goodsarrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures
30执行标准关规定
Applicable Standards and Relevant Regulations
31 中国政府相关法规政策：
Relevant laws regulations and policies issued by Chinese government
压力道安全理监察规程
Regulations for Pressure Piping Safety Management and Supervision
压力道安装安全质量监督检验规
Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection
32 SECCO项目IPMT质量体系关文件：
Documentation related to IPMT quality system of SECCO project
规划理计划(PMP) PL00IIJPM0001
Program Management Plan (PMP)
质量理策略 ST00IIJQU0001
Quality Management Strategy
质量理组织体系 PL00IIJQU0002
Quality Management Organization System
工程质量理规定 PR00CIJQU0001
Regulations for Project Quality Management
质量审核程序 PR00IIJQU0001
Quality Check Procedures
承包商质量（QAQC）标准 SD00IIJQU0001
Quality AssuranceQuality Control (QAQC) Standard for Contractors
施工理细
Construction Management Detail Rules
33 SECCO项目IPMT规定求：
IPMT regulations and requirements of SECCO project
装置布置原 PH00TSCPP0001
Plant Layout Philosophy
道材料规定 SD00TSCPP0001
Specifications for Piping Materials
工艺公工程道设计求 SD00TSCPP0002
Process and Utility Piping Design Requirements
钢涂层包覆标准 SD00TSCPP0003
Standard for Coating and Wrapping of Underground Steel Pipe
道制作 SD00TSCPP0004
Fabrication of Piping
蒸汽伴热求 SD00TSCPP0005
Steam Tracing Piping Requirements
道支撑标准 SD00TSCPP0007
Standard for Piping Support
道柔性设计标准 SD00TSCPP0008
Piping Flexibility—Design Criteria
道现场试压 SD00TSCPP0009
Field Pressure Testing of Piping
隔离材料应—热保温 SD00TSCPP0010
Insulation Materials & Application Hot Service
隔离材料应—冷保温 SD00TSCPP0011
Insulation Materials& ApplicationCold Service
道设备隔音保护 SD00TSCPP0012
Sound ControlInsulation of Piping and Equipment
标准详图 SD00TSCPP0013
Standard Detail Drawing
道焊接标准 SD00TSCMS0025
Standard for Piping Welding
34 施工验收标准规范：
Standards and codes for construction acceptance
石油化工剧毒燃介质道工程施工验收规范 SH35012001
Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry
工业金属道工程施工验收规范 GB5023597
Code for Construction and Acceptance of Industrial Metallic Piping
现场设备工业道焊接工程施工验收规范 GB5023698
Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng
工业安装工程质量检验评定统标准 GB5025294
Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering
工业金属道工程质量检验评定标准 GB5018493
Standard for Checking and Evaluating the Quality of Industrial Metallic Piping Engineering
工业道设备绝热工程施工验收规范 GBJ12689 Code for Construction and Acceptance of Industrial Piping and EquipmentThermalInsulationEngineering
石油化工工程焊接工艺评定 SHJ50988
Welding ProcedureQualification for Petrochemical Engineering
石油化工钢制道工程施工工艺标准 SH35172001
Construction Process Standard for Petrochemical Steel Piping Engineering
阀门检验理规程 SH35182000
Code forValve Inspection and Management
石油化工钢制通阀门选检验验收 SH306494
Selection Inspection and Acceptance of Petrochemical General Steel Valves
石油化工设备道涂料防腐蚀技术规范 SH30221999
Technical Specification forthe Coating anticorrosion of Equipment and Piping in Petrochemical Industry
石油化工企业设备道表面色标志 SH304391
Equipment and Piping Surface Color and Marking for Petrochemical Industry
埋钢质道石油沥青防腐层施工验收规范 SYJ402088
Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping
工艺道 ASME B3132002
Process Piping
损检测 ASME Section V
Nondestructive Examination
焊接钎焊评定 ASME Section IX
Welding and Brazing Qualification
阀门检验试验 API Std 598
Valve Inspection and Testing
40突协调
Conflict and Coordination
中国政府法规SECCO项目规定标准规范（包括国国外）
Laws and regulations issued by Chinese government and the stipulations standards and codes of SECCO project (including home and foreign ones)
项目执行程中中国政府法规SECCO项目规定标准规范间矛盾时执行序应：中国政府法规SECCO项目规定标准规范求
When a conflict occurs in the process of project implementation between the laws and regulations issued by Chinese government and the stipulations standards and codes of SECCO project the priority order for implementation should be firstly the laws and regulations issued by Chinese government and then the requirements of the stipulations standards and codes of SECCO project
50专业技术理专业工程师
Specialist Technical Manager and Specialist Engineer
51 专业技术理
Specialist technical manager
511负责分专业施工技术施工质量理工作
To be responsible for the construction technical and quality management of the specialty heshe is assigned to take charge of
512 指导专业工程师工作监督支持设计采购施工监理检测承包商关工作
To give instructions to the specialist engineer to supervise and support the design procurement construction and supervisory management and to check the contractor’s work
52 专业工程师
Specialist engineer
521 包专业工程师建设部核心组派出直接接受专业技术理指导考核时项目包接受施工理领导
Specialist engineers of different component packages are sent by the core group of the Ministry of Construction and directly subject to the instruction and examination made by the specialist technical managers At the same time they should be under the leadership of the construction managers of the respective component packages
522 包专业工程师项目执行程中发生重技术变更工程量确认施工理汇报时应抄报建设部核心组专业技术理
The specialist engineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction
523 包专业工程师专业技术质量周报月报工作报告施工理汇报时应抄报建设部核心组专业技术理
The technological information of the package specialist engineer as well as the quality weekly report monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group Ministry of Construction
60 HSE
61 HSE求
HSE requirements
详见SECCOHSE文件
Refer to SECCO HSE document for details
62 SECCO 项目中业承包商应遵守执行SECCOHSE文件求专业工程师具体工作中应协助HSE工程师落实监督SECCOHSE规定
In SECCO project both the Client and contractor should observe and follow the requirements of SECCO HSE document The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work
70施工程中工程施工质量控制
Quality Control in the Process of Construction
71
Main basis
711承包合条件项目前期技术函件
Various contract conditions and technical correspondence at the initial phase of the project
712图纸相关设计文件
Drawings and relevant design documents
713规范检验试验标准
Codes and standards for inspection and test
714项目施工质量计划
Construction quality plan of the project
72 熟悉现场理体系建立工作接口
Acquaintance with site management system and establishment of working interface
721 专业工程师应解行业质量监督制度熟悉次项目监督机构中石化质量监督总站发布质量监督方案制定工程质量控制点时应质量监督方案质量评定求纳入质量理体系
A specialist engineer should be acquainted with quality supervision system of hisher specific industry and familiar with the quality supervision program issued by the supervisory institution of this project ie Chinese Petrochemical Quality Supervision Station When quality control points are set up the quality supervision program and the qualification requirements should be included in the quality management system
722专业工程师应充分解工程监理制度熟悉监理规划监理实施细容
A specialist engineer should fully know the project supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules
723 采购质检接口：理理体系加强组织互动专业工程师应采购质检工程师采购工程师密切合作时解材料配件货情况抽检计划Interface of procurement to quality inspection To rationalize the management system and strengthen the organizational interaction a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer timely get information on material and accessory arrival and make a spot check according to the plan
724 专业工程师应熟悉承包商项目组织机构质量理体系应注意考察承包商质量理体系效力执行力否满足质量理求SECCO项目专业工程师重点考察容：
A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors and especially investigate whether the effectiveness and implementing ability of their quality management systems can satisfy the project quality management requirements For SECCO specialist engineers in their investigation focus should be put on following aspects
7241 道组成件理发放制度应注意发放材料记录否完整否保证材料踪求
Rules and regulations for pipe components management and givingout Attention should be paid to whether the records for the givenout materials are complete and meet the material followup requirements
7242 焊条烘干发放制度
Rules and regulations for welding electrode drying and givingout
7243 否具备阀门试验设备光谱分析仪漆膜测厚仪测厚仪电火花检测仪风仪焊条烘干保温设备否完相关仪表否完等
Make sure that the valve testing equipment spectroscopic analyzer paintfilm gauge gauge meter electricspark detector and anemoscope are available welding electrode drying and insulating facilities are intact and relevant instruments in good condition
7244 完整详细标识体系应注意审查列碳素钢道应色标：
Complete and detail identification system Care must be taken to check that following carbon steel pipes should have different color scheme
GBT8163输送流体缝钢
GBT8163
GB9948石油裂化缝钢
GB9948
GB6479化肥设备高压缝钢
GB6479
GB5310高压锅炉缝钢
GB5310
GBT3092低压流体输送焊接钢
GBT3092 < Welding steel pipes for transferring low pressure fluid>
73 技术准备
Technical Preparations
731 熟悉图纸设计文件掌握设计意图施工求技术措施注意事项熟悉施工面布置七通障碍物情况资料
Get familiar with the drawings and design documents and understand the design intention construction requirements construction measures and caution matters get familiar with the layout of the floor plan the seven accessible’ and one flat’ (for the infrastructure such as accessible to water electricity etc and the leveling of the ground) and the information about underground obstacles
732 整理工程容工程量工作量收集材料订货清单着手编制施工理台帐（附件1）道工程实物量表（附件2）制定月质量检验计划
Sort out the project contents project volume and workload and collect the list of material orders and draw up Construction Management Record Book (Appendix 1) and Physical Quantity Sheet for Pipeline Project (Appendix 2) and work out monthly quality inspection plan
74 组织设计交底
Organization Design Briefing
道工程设计交底般包括列容：
The design briefing of piping engineering generally comprises the following contents
741设计规模工艺流程关设备
Design Scale Process Flow and Relevant Equipment
742面布置
Plot Plan
743 工程特点特殊技术求施工标准验收规范
Project Features Special Technical Requirements Construction Standards and Acceptance Code
744 特殊道材料新材料新技术应问题
Application of Special Piping Materials New Materials and New Technology
745道工程量
Workload of Piping Construction
75 图纸设计文件会审
Joint Checkup of Drawings and Design Documents
图纸会审应熟悉设计资料技术条件基础进行应审查列容：
The joint checkup of drawings must be conducted on the basis of the familiarization of design documents and technical conditions The followings are the main contents to be checked
751 图纸设计文件否齐全设计深度否满足施工求设计否漏项
Make sure if the drawings and other documents are intact the designing depth meet the construction requirements and the design has any omission
752 图纸说明书览表等相关容否致
Make sure if the drawings the instruction manual the datasheet and other relevant documents are consistent from each other
753 道面图段图否相符规格材质型号数量设计参数等矛盾道布置空间碰撞
Make sure if the Piping Layout drawings and the isometrics drawings are consistent from each other any contradiction in specification material model quantity and design parameter exists and any conflict of piping in the space occurs
754 道专业设施空间矛盾工艺道通风电气仪表排水采暖消防等专业设施否协调
Make sure if the conflict between the piping and other professional facilities such as the facilities for ventilation electricity instruments water supply and drainage heating and fire control occurs
755 道设备接口标高坐标方位口尺寸压力等级否相符
Make sure if the elevation coordinate direction diameter of pipe orifice and pressure rating of the pipes that is connected with the relivetion equipment are in conformity
756 设计选施工标准技术求否行
Make sure if the construction standard and technical requirements adopted in the design are practicable
757 设计否漏项
Make sure if the design has any omissions
758 图纸专业会审关员应参加图纸综合会审解决道专业专业间图纸协调问题商定施工程序协调专业间轿车配合施工问题
After the specialized joint checkup of the drawings the relevant personnel should also participate in the general joint checkup of drawings to solve the inconsistence problem in the drawings between piping discipline and other discipline decide the main construction procedure and coordinate the use of cars in different constructions
759般设计交底图纸会审时进行会议应编写会议纪召开会议应通知质量监督站监理公司施工单位等单位参加
The general design briefing and joint checkup of drawings shall be conducted at the same time Conference minutes shall be kept Notices for convening conference shall be sent to Quality Supervision Station Supervision Company and various construction units
76 审查施工组织设计施工方案
Checkup of Construction Organization Design and Construction Plan
761 审查施工单位质量保证体系否健全审查质量保证体系中质量方针目标职责质量保证体系中通质量策划质量控制质量保证质量改进实施全部理智活动审查组织机构程序程资源情况否满足求
Check if the quality assurance system of the construction units are in proper status check the quality principles targets and responsibilities of the quality assurance system and improve all administrative activities that facilitate the implementation of the quality assurance system through quality planning quality control quality guarantee and quality improvement check if the organization structure programs processes and resources meet the requirements
762 审查否技术组织措施
Check if the technology and organization measures are reliable
763 审查施工单位重点分部(分项)程否施工工法文件
Check if the construction units have legitimate documents for the construction of major sections and subsections
764 审查新技术新材料应情况
Check the application of new technology and new materials
765 审查否制定施工质量通病技术措施
Check if the technical measures for the common construction quality problems are formulated
766 审查材料制品试件取样试验方法方案
Check the spotcheck and experimenting method or solution of materials and testing products
767 审查施工单位成品保护方法
Check protection method for the finished products of the construction unit
768 审查否编写施工程中标识规定
Check if a regulation for the marks during the construction process is prepared
769审查施工单位实验室资质
Check the qualifications of the laboratories of the construction units
7610审查施工单位投入检测设备否满足求
Check if the testing equipment of the construction unit can meet the requirements
7611审查施工单位投入施工机具否满足工程质量求
Check if the construction equipment employed by the construction units can meet the construction quality requirements
7612审查施工单位施工关键特殊工序理规定
Check the Regulation for the Management of the Key and Special Work Processes for the Construction of the construction unit
7613审查施工单位质量报表质量事报告制度否完善
Check if the quality report and quality accident report system are complete
77 施工程质量控制点制定检查程序
Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process
771制定质量控制点：SECCO工程项目施工质量理采ABC三级控制级质量控制点控制容根具体工程情况结构特点制定控制点中量明确操作方法检查制度工作流程工作容填写表格检查完项关求填写关表格检查签署步求施工承包商认真填写
Establishment of Quality Control Points the construction quality control of SECCO’s projects adopt a threelevel rating system namely the three levels of A B and C The control contents of the quality control points at each level are determined according to the specific construction situation and structural features The operation methods inspection regulation working flow working contents and forms to be filled in must be prescribed as precisely as possible Relevant forms must be filled in according to the relevant requirements upon the completion of each inspection item The inspection process shall be simultaneously conducted along with the signing process The construction contractor must fill in the forms seriously
772质量控制点检查程序：施工承包商AB级质量控制点控制容应提前24时书面通知SECCO项目专业工程师监理工程师书面通知应包括：单位工程名称检查容部位检查时间点SECCO项目专业工程师应时通知容进行检查质量状态进行判定视具体情况权该部位作出停工返工继续检查决定
Procedures for the Inspection of Quality Control Points The construction contractor must inform in written form and 24 hours in advance the specialized engineers and supervision engineers of various construction tasks of the control items to be conducted in Alevel or Blevel Quality Control Points The written notice must include the name of the construction project the inspection items and parts the inspection time and places The specialized engineers of various projects of SECCO must timely examine the contents of the notice and judge the quality status of the project and have the right to make decisions according to the specific situation concerning whether to stop or redo the work or to continue the inspection to the given part
773 检查记录：质量控制点填写检查记录(填写检表)工程建设交工技术文件 （SH3503－2001）中关表格中填写关工程建设交工技术文件 （SH3503－2001）中关表格施工承包商保存编写交工技术文件时进入交工资料中工程建设交工技术文件包含应返回SECCO项目专业工程师备查C级控制点属施工承包商检容施工承包商组织进行填写书面记录作交工资料分项工程质量评定SECCO项目专业工程师保留C级控制点抽查权保留抽查记录
Inspection Records All Quality Control Points must keep an Inspection Record (or Joint Inspection Record) and relevant forms specified in the Technical Document for the Handover of Project Construction Work (SH3503－2001) The relevant forms specified in the Technical Document for the Handover of Project Construction Work (SH3503－2001) must be kept by various construction contractors and be put into the work handover documents when preparing Technical Documents for Work Handover The documents not specified in the Technical Document for the Handover of Project Construction Work must be returned to the specialized engineers of various projects of SECCO for reference The Clevel control points are items to be inspected by various construction contractors themselves Written records in this respect must be made to function as Handover Work Documents or the basis for the evaluation of the quality of subprojects Specialized engineers of various projects of SECCO reserves the right to make spotcheck for the Clevel Control Point and reserves the spotcheck records
774道组成件现场质量问题处理程序
Handling procedure for onsite quality problems of piping components
7741道预制安装阶段承包商现场施工员旦发现道组成件存质量问题应立停止施工
During the piping fabrication and installation stage once discovering any quality problem in the piping components the site construction personnel of the contractors must immediately stop the construction
7742 标记缺陷位置查标识保存缺陷样品时口头书面形式SECCO项目专业工程师报告
Mark positions of flaws check the marks and reserve flawed samples and make timely report to the specialized engineers in oral or written form about the flaws
7743 SECCO项目专业工程师负责通知采购质检工程师采购负责制造厂家联系
Specialized engineers of various projects of SECCO are responsible for notifying the quality inspection engineer for procurement to contact the manufacturer
7744 SECCO项目专业工程师质检工程师负责确定道组成件名称区号段图号制造厂家产品标识缺陷性质责处理方法深度处理范围
Specialized engineers and quality inspection engineers of various projects of SECCO are responsible for confirming the name of the piping components zone number isometrics drawing number manufacturer product mark nature of flaw responsibility handing method handling depth and handling scope
7745缺陷性质责处理方法处理深度处理范围意见发生分歧时应召开专题会议讨解决专业技术理汇报会议应形成纪抄送核心组关领导会议纪决定逐条落实
In the event that disagreements occur as to the nature of the flaw the responsibility handling method handling depth and handling scope special meetings must be held for discussion and solution the report must be made to the specialized technology manager and minutes must be prepared to send to various relevant leaders of the center group The decisions made in the meetings must be carried out
7746 处理范围应明确：制造厂家合号出库时间安装队（组）否预组装否探伤产品标识材质规格数量位置（区号段图号）需施工承包商处理问题SECCO项目专业工程师具体负责
The handling scope must specify the manufacturer contract number exwarehouse time name of the installation team or group whether the pipe is preassembled whether any flaw detection has been made the product mark material specification quantity location (zone number isometrics drawing number) Problems to be handled by the construction contractors must be placed under the responsibility of various specialized engineers of SECCO
78 施工程中质量控制
Quality Control During the Construction Process
781原材料检查验收原：
Principles for the Inspection and Verification of Raw Materials
7811 EPC总承包项目
Projects under EPC General Contracting
78111 SECCO求材料EPC承包商检合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirements of SECCO before materials enter SECCO construction site after passing the selfinspection of EPC contractor they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks appropriate
78112 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费EPC承包商承担
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by the EPC contractor
7812 EP承包项目
Projects under EP Contracting
78121 SECCO求材料EP承包商检合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirement of SECCO before materials enter SECCO construction site after passing the selfinspection of EP contractor they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks appropriate
78122 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费EP承包商承担
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be disqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by the EP contractor
7813 项目
Other Projects
78131 SECCO求材料采购方验收合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirement of SECCO before materials enter SECCO construction site after passing the selfinspection of the purchaser they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks is appropriate
78132 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费SECCO承担
If one sample fails to pass the check the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by SECCO
782 子抽检容例
Contents and Percentage of Pipe Spotcheck
7821 子抽检例：
Percentage of Pipe Spotcheck
SHASHB低温道批（指批号炉号材质规格）抽少2 ％ 少根
No less than 2 or no less than 1 pipe of each batch of SHA SHB and lowtemperature pipes of the same batch number same furnace number same material and same specification shall be spotchecked
7822 子抽检容
Contents of Pipe Spotcheck
78221子质量证明书容：
Contents of Pipe Quality Certificate
(1) 产品标准号
Product Standard Number
(2) 钢牌号
Steel Brand
(3) 炉罐号批号交货状态重量件数
Furnace Tank Number Batch Number Delivery Condition Weight and Number of Pieces
(4) 品种名称规格质量等级
Description Specification and Quality Rating
(5) 产品标准中规定项检验结果
Various Testing Results Specified in the Product Standard
(6) 技术监督部门印记
Seals of Technical Supervision Department
78222 子标志应符合列求
Pipe mark must conform to the following requirements
(1) 外径等36mm钢根应印记印记般包括钢号产品规格产品标准供方印记等合金钢炉号批号
Every steel pipe with an exterior diameter greater than or equal to 36mm must have marks The marks generally include the steel number product specification product standard and seal of the supplier etc Alloy steel pipe must have furnace number and batch number
(2) 成捆装箱钢捆箱应标牌标牌应注明供方商标（印记）钢号炉罐号批号合号产品标准号重量根数制造日期技术监督部门印记
Every bale or case of baled or cased steel pipes must be labeled The label shall indicate trademark or seal of the supplier steel number furnace tank number batch number contract number product standard number weight pipe quantity date of manufacture and seal of the technical supervision department
(3) 钢号标志钢应色标
Steel pipes without steel number mark must have color code
78223 子外观检查
Pipe Appearance Inspection
子前应进行外观检查表面应符合列求：
Pipes must be subject to appearance inspection before they are used Their appearances must conform to the following requirements
(1) 裂纹缩孔夹渣折叠重皮等缺陷
There must be no cracks shrinkage cavities mixed dregs folds double skins and other flaws
(2) 锈蚀凹陷机械损伤深度应超产品相应标准允许壁厚负偏差
Depth of rusts pits and other mechanic damages must not exceed the permitted negative tolerance of wall thickness specified by the relevant standard
(3) 螺纹密封面坡口加工精度粗糙度应达设计求制造标准
Processing precision and coarseness of screw threads sealing faces and grooves must conform to the design requirements or manufacturing standard
(4) 产品标识
There must be product markings
78224 子损检验
NonDestructive Inspection
子损检验求道类设计文件规定相关规范标准进行应满足SECCO损探伤检测实施理办法
The nondestructive inspection of the pipes must be conducted according to the provisions of the design documents and relevant specifications and standards and must comply with SECCO’s Regulation for the Implementation and Management of NonDestructive Detection and Inspection
78225 合金钢道关键合金成分应采快速光谱分析方法复查
The key alloy components of the alloy steel pipe must be inspected through the approach of quick spectrum analysis or other methods
78226 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated
783道组成件抽检容例
Spotcheck Contents and Percentage of Other Piping Components
7831 道组成件抽检例：
Spotcheck Percentage of Piping Components
SHASHB低温道批（指批号炉号材质规格）抽少2 ％ 少
No less than 2 or no less than 1 pipe of each batch of SHA SHB and lowtemperature pipes of the same batch number furnace number and of the same material and specification shall be spotchecked
7832 道组成件抽检容
Spotcheck Contents of Piping Components
78321 道组成件产品质量证明书应进行核列项目应符合设计求：
Product quality certificate of piping components must be verified and the following items must conform to design requirements
(1) 化学成分力学性
Chemical components and mechanical performance
(2) 合金锻件金相分析结果
Results of metallographic analysis for the alloy forgings
(3) 热处理结果焊缝损检验报告
Results of heat treatment and welding seam nondestructive inspection report
(4) 质量证明书特性数异议应时追溯制造单位异议未解决前该批产品
Efforts must be made to trace to the manufacturer for the clarification of doubts regarding the performance data in the quality certificate Before such doubts are settled the batch of products in question must not be used
78322 道组成件损检验：
NonDestructive Inspection of Piping Components
道组成件损检验求道类设计文件规定相关规范标准进行应满足SECCO损探伤检测实施理办法
According to the requirements the nondestructive inspection of piping components must be conducted according to the provision of design documents and relevant specifications and standards and must comply with SECCO’s Regulation for the Implementation and Management of NonDestructive Detection and Inspection
784阀门检验试验（包括道视镜滤器阻火器检验）
Valve Inspection and Experiment (Including the inspection of pipe signt glass strainer and flame arrester)
7841 阀门抽检例：
Valve Spotcheck Percentage
SHASHB低温道阀门合金钢阀门批少2少三进行抽检
No less than 2 or no less than 3 of each batch of SHA SHB and lowtemperature pipe valves and alloy steel valves shall be spotchecked
7842 阀门抽检容：
Valve Spotcheck Contents
78421 阀门产品质量证明文件应容：
The quality certifying document of the valves must have the following contents
(1) 制造厂名称出厂日期
Name of manufacturer and date of production
(2) 产品名称型号规格
Name model and specification of the product
(3) 公称压力公称通径适介质适温度
Nominal pressure nominal diameter applicable media and temperature
(4) 标准检验结检验日期
Complied standard inspection results and inspection date
(5) 出厂编号
Exworks serial number
(6) 检验员负责检验员签章
Seals of the inspector and responsible inspection person
78422 阀门损检验SECCO设计规定执行SECCO设计未明确规定相关规范标准执行
The nondestructive inspection for valve shall be implemented according to SECCO’s design provisions In the event that SECCO’s design does not give specific instruction the relevant specifications and standards shall be complied
7843 阀门抽检时件合格必须原规定数加倍抽检合格该批阀门应做标记隔离
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of thevalves must not be used and must be marked and separated
785 采道器材标准（规范）
Major Piping Specifications Standards (or codes)
7851 材料标准
Material Standards
78511 缝钢
Seamless Steel Pipe
国外部分：
Overseas Technical Specifications
奥氏体锈钢钢技术规范 ASTM A312
Seamless and Welded Austenitic Stainless Steel Pipe
奥氏体锈钢Tubing技术规范 ASTM A269
Seamless and Welded Austenitic Stainless Steel Tubing for General Service
高温碳素钢缝钢技术规范 ASTM A106
Seamless Carbon Steel Pipe for HighTemperature Service
碳钢缝钢技术规范 ASTM A53
Pipe Steel Black and HotDipped Zinc Coated Welded and Seamless
长输道 API5L
Line Pipe
国部分：
Domestic Technical Specifications
输送流体缝钢 GB8163
Seamless Steel Pipe for Liquid Service
石油裂化缝钢 GB9948
Seamless Steel Pipe for Petroleum Cracking
化肥设备缝钢 GB6479
Seamless Steel Pipe for Chemical Fertilizer Equipment
高压锅炉缝钢 GB5310
Seamless Steel Pipe for HighPressure Boiler
78512 焊接钢
Welded Steel Pipe
国外部分：
Overseas Technical Specifications
高温奥氏体锈钢焊接钢 ASTM A358
ElectricFusionWeldedAusteniticChromiumNickelAlloySteelPipeforHighTemperature Service
压力容器奥氏体锈钢钢板技术规范 ASTM A240
HeatResisting Chromium and ChromiumNickel Stainless Steel PlateSheet and Strip for Pressure Vessels
国部分：
Domestic Technical Specifications
低压流体输送镀锌焊接钢 GBT3091
Galvanized Welded Steel Pipes for LowPressure Service
低压流体输送焊接钢 GBT3092
Welded Steel Pipes for LowPressure Service
压力容器碳素钢低合金钢热轧钢板 GB6654
Carbon Steel and Low Alloy HotRolled Steel Plate for Pressure Vessel
结构碳素钢低合金钢热轧钢板 GB3274
Structural Carbon Steel and Low Alloy HotRolled Steel Plate
78513 件
Pipe Fittings
国外部分：
Overseas Technical Specifications
碳素钢衬里件技术规范 ASTM A395
Ferritic Ductile Iron PressureRetaining Castings for Use at Elevated Temperatures
奥氏体锈钢件技术规范 ASTM A403
Wrought Austenitic Stainless Steel Piping Fittings
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
压力容器奥氏体锈钢钢板技术规范 ASTM A240
HeatResisting Chromium and ChromiumNickel Stainless Steel PlateSheet and Strip for Pressure Vessels
国部分：
Domestic Technical Specifications
流体输送缝钢 GB8163
Seamless Steel Pipes for Liquid Service
石油裂化缝钢 GB9948
Seamless Steel Pipes for Petroleum Cracking
化肥设备高压缝钢 GB6479
HighPressure Seamless Steel Tubes for Chemical Fertilizer Equipments
高压锅炉缝钢 GB5310
Seamless Steel Tubes and Pipes for HighPressure Boiler
压力容器碳素钢低合金钢热轧钢板 GB6654
Carbon Steel and Low Alloy HotRolled Steel Plate for Pressure Vessel
结构碳素钢低合金钢热轧钢板 GB3274
Structural Carbon Steel and Low Alloy HotRolled Steel Plate
优质碳素结构钢技术条件 GB699
Quality Carbon Structure Steel Technical Requirements
78514 联接件
Pipe joints
国外部分：
Overseas Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
高温合金钢锈钢螺栓材料规范 ASTM A193
Specifications for HighTemperature Alloy Steel and Stainless Steel Bolt Materials
高温高压碳钢合金钢螺母材料规范 ASTM A194
Specifications for HighTemperature and HighPressure Carbon Steel and Alloy Steel Nut Materials
国部分：
Domestic Technical Specifications
优质碳素结构钢技术条件 GB699
Quality Carbon Structure Steel Technical Requirements
低合金结构钢技术条件 GB1591
Technical Conditions for Low Alloy Structural Steel
合金结构钢技术条件 GB3077
Technical Conditions for Alloy Structural Steel
普通低碳钢铆螺热扎圆钢技术条件 GB715
Technical Conditions for Ordinary Low Carbon Steel Bolting HotRolled Round Steel
78515 阀门
Valves
国外部分：
Overseas Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
高温碳钢钢铸件技术规范 ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for HighTemperature Service
高温奥氏体锈钢铸件技术规范 ASTM A351
Steel Castings Austenitic AusteniticFerritic (Duplex) for PressureContaining Parts
国部分：
Domestic Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温碳钢钢铸件技术规范 ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for HighTemperature Service
7852 应规范
Application specification
78521 子
Pipe
国外部分：
Overseas
焊接缝热轧钢系列 ASME B3610M
Welding and Seamless Wrought steel pipe
锈钢钢系列 ASME B3619M
Stainless steel pipe
国部分：
Domestic
石油化工企业钢尺寸系列 SH3405
Petrochemical enterprises steel pipe dimension series
78522 件
Pipe fittings
国外部分：
Overseas
钢制焊件 ASME B169
FactoryMade Wrought Steel Buttwelding fittings
薄壁锈钢焊件 MSS SP43
Wrought Stainless Steel buttwelding fittings Including Reference to Other Corrosion Resistant Materials
锻钢制承插焊螺纹件 ASME B1611
Forged Fittings Socket Welding and Threaded
国部分：
Domestic
钢制焊缝件 SH3408
Seamless Steel buttwelding fittings
钢板制焊件 SH3409
Steel plate buttwelding fittings
钢制承插焊件 SH3410
Steel socket welding fittings
钢制螺纹件 GBT14626
Steel threaded fittings
78523 联接件
Coupling
国外部分：
Overseas
钢制法兰 ASME B165
Pipe Flanges and Flanged Fittings
尺寸钢制法兰 ASME B1647
Large Diameter Steel Flanges NPS 26 Through NPS 60
法兰非金属垫片 ASME B1621
Nonmetallic Flat Gaskets for Pipe Flanges
法兰金属垫片 ASME B1620
Metallic Gaskets for Pipe Flanges—Ring Joint Spiral Wound and Jacketed
法兰紧固件 ASME B1822
Square and Hex Nuts (Inch Series)
通螺纹 ASME B11
Unified Inch Screw Threads (UN and UNR Thread Form)
国部分：
Domestic
钢制法兰 SH3406
Steel pipe flange
法兰石棉橡胶板垫片 SH3401
Asbestos rubber gasket for pipe flange
法兰缠绕式垫片 SH3407
Spiralwound gasket for pipe flange
法兰金属环垫 SH3403
Metallic ring gasket for pipe flange
法兰紧固件 SH3404
Fastenings for pipe flange
78524 阀门
Valves
国外部分：
Overseas
钢制闸阀 API600
Steel Gate Valves—Flanged and Buttwelding Ends Bolted and Pressure Seal Bonnets
紧凑式钢闸阀 API602
Compact SteelGate Valves—Flanged Threaded Welding and Extended Body Ends
球阀 API608
Metal Ball Valves Flanged Threaded and Welding Ends
蝶阀 API609
Lugand Wafer Type Butterfly Valves
旋塞阀 API699
Steel plug valves flanged or buttwecontractorng ends
软密封球阀防火结构设计 API607
Fire test for softseated ball valves
线阀门规定（闸阀旋塞阀球阀止回阀） API6D
Specification for pipeline valves(gate cock ball and check valves)
阀门 ASME B1634
Valves－Flanged Threaded and Welding Ends
阀门尺寸系列 ASME B1610
FacetoFace and Endto End Dimensions of Valves
国部分：
Domestic
钢制闸阀 API600
Steel Gate Valves—Flanged and Buttwelding Ends Bolted and Pressure Seal Bonnets
紧凑式钢闸阀 API602
Compact SteelGate Valves—Flanged Threaded Welding and Extended Body Ends
蝶阀 API609
Lugand Wafer Type Butterfly Valves
786 道防腐
Piping corrosion prevention
7861 埋钢质道包覆涂层求参见SECCO规定SD00TSCPP0003
Requirements for Underground steel piping coating and cladding refer to SECCO's regulation of SD00TSCPP0003
7862 钢道石油沥青环氧煤沥青涂料外防腐层雨期冬季施工应符合列规定：
The application of Petroleum bitumen and epoxy coal tar paint as anticorrosive coating of steel piping in rainy days andor winter season shall adopt the following regulations
（1） 环境温度低5℃时宜采环氧煤沥青涂料采石油沥青涂料时应采取冬季施工措施环境低15℃相湿度85％时未采取措施施工
Epoxy coal tar paint is not allowed to use when ambient temperature is lower than 5 0C and the measures for winter construction should be taken in the case of petroleum bitumen paint No construction is allowed without any measures when ambient temperature is lower than 150C or relative humidity is larger than 85
（2） 雨雾雪5级风中露天施工
No construction is allowed in the open air when it is raining foggy snowy or windy above grade 5
（3） 已涂石油沥青防腐层道炎热天气宜直接受阳光射冬季气温低沥青涂料脆化温度时起吊运输铺设脆化温度试验应符合现行国家标准石油沥青脆点测量法石油沥青脆点测量法规定
The pipe coated with petroleum bitumen shall not withstand direct light in an extreme hot weather No lifting handling and laying is allowed for pipes coated with petroleum bitumen in winter season when the ambient temperature is lower than the brittle point of bitumen Brittle point test shall comply with the current national measurement standard for bitumen brittle point petroleum bitumen brittle point measurement
7863 环氧煤沥青涂料宜采双组份常温固化型涂料性符合国家现行标准埋钢制道环氧煤沥青防腐层技术标准中规定指标
It is recommended to use dual components solidified at ambient temperature paint in case of epoxy coal tar paint Its performance shall comply with the indices in current national standard technical standard for buried steel pipe with anticorrosive coating of epoxy coal tar
787 道预制加工工艺
Prefabrication process for pipe
7871 道安装求参见SECCO规定 SD00TSCPP0004
Requirement for pipe erection refers to SECCO's regulation SD00TSCPP0004
7872 求：
Other requirements
78721 钢切割
Steel pipe cutting
（1） 镀锌钢公称通径等50mm碳素钢般宜切机切割
It is recommended to cut galvanized steel pipe and carbon steel pipe with nominal diameter less or equal to 50 mm with pipe cutting machine
（2） SHA级道淬硬性倾子应锯床车床等机械方法切割
It is advised to cut pipes of grade SHA and of hardening capacity with mechanical methods including sawing machine or lather
（3） 锈钢子应机械等离子方法切割
It is recommended to cut stainless steel pipe with mechanical or plasma methods
（4） 钢氧乙炔焰切割
Other steel pipes can be cut with oxygen and acetylene
78722 坡口加工
Groove machining
（1） SHA级道淬硬性倾子必须机械方法加工
Only mechanical method is allowed to machine pipes of grade SHA and of hardening capacity
（2） SHBⅠ级道子宜机械方法加工采氧乙炔焰加工必须表面磨整
It is recommended to machine pipes of SHB I with mechanical method or oxygen & acetylene The surface must be ground and polished
（3） 中合金钢锈钢子机械方法加工等离子方法切割时应彻底修磨表面锈钢砂轮切割修磨时应专砂轮片严禁碳钢
Use mechanical method to machine intermediate alloy stainless steel pipe The surface must be polished before plasma is used to cut Dedicated abrasive wheel shall be used to cut or grind stainless steel pipe And it is prohibited to use with common carbon steel pipe
78723 道坡口检验
Pipe groove Inspection
道坡口加工设计求属列道应进行磁粉渗透探伤
After the pipe groove machining magnetic powder or penetration flaw detection shall be conducted if required by design or pipes falling into following category
道类
Pipe category
磁粉渗透探伤
Magnetic powder or penetration flaw detection
淬硬性倾道坡口
Groove for pipe with hardening capacity
100％
设计温度≤40℃非奥氏体锈钢坡口
Groove for nonaustenite stainless steel with design temperature ≤40℃
5％
SHA级道坡口
Groove of pipe of SHA grade
10％
788 碳素钢道焊接热处理质量检查
Welding heat treatment and quality inspection for carbon steel pipe
7881道施焊环境出现列情况时应采取防护措施否施工
Preventative measures shall be taken under the following conditions otherwise no welding is allowed
（1） 电弧焊焊接时风速等8ms
气体保护焊焊接时风速等2ms
Wind speed is larger or equal to 8MS in case of arc welding
Wind speed is larger or equal to 2MS in case of shielded welding
（2） 相湿度90％
Relative humidity is larger than 90
（3） 雨雪
Raining or snowy
7882 冬季焊接规定
Regulations for winter welding are as follows
（1） 列条件应施焊区采取搭棚采暖措施否施焊
No welding shall be conducted under the following situation unless a shelter is built to keep up the heat around welding area
钢号
Ssteel type
环境温度（℃）
Ambient temp
说明
Description
含碳量≤20％碳素钢
Carbon steel with carbon content ≤20％
≤20
应施焊区采取搭棚采暖措施否施焊
No welding shall be conducted under the following situation unless a shelter is built to keep up the heat around welding area
低合金钢
Low alloy
≤10
奥氏体锈钢
Austenite alloy
≤5
合金钢
Other alloy
≤ 0
7883 遇列情况时必须低氢焊条直流电焊机施焊
Low hydrogen electrode and DC welding machine shall be used inn case of either of the following conditions
（1） 环境温度低0℃
Ambient temperature reaches subzero temperature
（2） 壁厚16mm
Wall thickness is greater than 16mm
（3） 含碳量020％
Carbon content is greater than 020
（4） 焊件刚性较法兰阀门铸钢件座式三通承插焊接件等
Welding piece is very rigid such as flange valve cast steel fittings tube socket threeway socket welding piece etc
7884 层焊焊缝施焊厚度宜超4mm
Thickness of welding seam for multilayer welding shall not exceed 4 mm
7885 焊件接头热处理应焊时设计求进行设计未规定遇列情况时应进行热处理
Heat treatment for welded joint shall be conducted timely after welding as per design For the either of following cases heat treatment shall be conducted as well even not required by design
（1） 壁厚度19mm
Wall thickness of pipe is larger than 19mm
（2） 焊接环境低5℃壁厚16～19 mm含碳量等025％道
Ambient temperature for welding is lower than 5℃ or the pipes with 1619mm wall thickness and carbon content greater or equal to 025
（3） 设计温度低0℃壁厚10mm含碳量等025％道
design temperature is lower than 0℃ the pipes with wall thickness larger than 10mm and carbon content larger or equal to 025
（4） 工作介质苛性碱道
pipes with caustic alkali as working media
7886 碳钢道应力腐蚀倾焊缝焊应作消应力热处理热处理焊缝热影响区硬度值应母材硬度120HB200
As far as carbon steel pipe heat treatment is required to remove thermal stress on welding seam that has the tendency of corrosion After heat treatment the hardness of welding seam and heat treated area shall not be greater than that of the base pipe by 120 and shall be HB200
7887 参见SECCO道焊接标准SD00TSCMS0025
Refer to SECCO's pipe welding standard SD00TSCMS0025
7888 质量检查
Quality inspection
78881 道焊接接头外观检查焊接接头损检测百分率合格等级设计规定执行设计文件未规定时相关规范标准执行
Flaw detection rate and onspec grade shall meet the requirements of the design in terms of appearance check on welding connection of pipe Refer to related standards or codes if it is not required by design documents
78882 安装单位检合格道焊接接头次项目实行第三方抽检抽检例低名焊工焊接材料类线编号道焊接接头2 少件（安装单位检查未检查）抽检处合格时必须原规定数加倍抽检合格全部复检合格全部复检检查费抽检单位承担
The welding joints of pipe for this project checked qualified by the construction company is subject to the third party random check The sampling percentage shall not be less than and 2 of the pipe (same material and same piping No) joints welded by the same welding worker and at least one piece the sample could have or have not been checked by the construction company If there is one sample is found offspec the sampling quantity shall be doubled If the offspec sample is found reinspection for all welding joints is required The reinspection cost for offspec will be borne by the construction company
789 阀门安装
Valve installation
7891 法兰螺纹连接阀门应关闭状态安装焊接结构阀门焊接时应关闭承插型式端头应留05～1mm间隙防止热变形
Flanges or threadconnected valves shall be erected under closeup status Structure valve shall not be closed when it is under welding Socket connection end shall reserve 051mm clearance to prevent overheating deformation
7892 焊阀门组焊时宜采氩弧焊底防止焊接时污染阀门
Argon arc welding shall be conducted as a prime for buttwelding valves to prevent valves from contamination
7893 需热处理道安装阀门时应段整体热处理施焊焊缝进行局部热处理
When a valve is to be installed on the pipe which requires heat treatment welding shall be conducted after the entire pipe heat treatment The welding seam requires local heat treatment
7810 低温材料检验安装
Cryogenic material inspection and installation
78101 国标准生产加工材料设计文件低温击值求设计未求材料低设计温度低29℃产品质量证明书应低温击韧性试验值否应金属低温夏击试验方法GB4159规定进行补项试验
The design documents have the requirements for impact value at low temperature for the material domestically produced or processed as per national standards Even if the design has not defined the requirements the minimum design temperature for material shall be less than 29 0C The product quality certificate shall indicate the tested impact value at low temperature otherwise the retest is required according to the stipulation of GB4159 Sharbi impact test on metal at low temperature
78102 国外标准生产加工材料低温工况时应ASTM313相关求进行相应试验
The material produced or processed by foreign standards shall be tested accordingly in line with ASMT313 when it is used in low temperature application
78103 国外标准生产加工材料低温工况时焊接应ASTM313相关求进行相应试验
The material produced or processed by foreign standards shall be tested for its welding accordingly in line with ASMT313 when it is used in low temperature application
78104 设计求作低温密封试验阀门应制造单位低温密封性试验合格证明书
The valve that is required by the design for seal test at low temperature shall have the qualifying certificate issued by the manufacturer for seal test at low temperature
7811静电接安装
Static grounding erection
接位置接头形式接电阻道静电接测试记录见SHJ 3503J406
Refer to SHJ3503J406 for grounding location connection mode grounding resistance and pipe static grounding testing record
7812道系统试验吹清洗
Test purging and cleaning for piping system
78121道试压条件确认
Conditions confirmation on pressurized test on pipes
试验方案审批试验台帐焊接热处理探伤完成支吊架时连通时加固正确齐全试压方案批准压力表校验完成
Test plan review test management record book welding heat treatment flaw detection pipe hanger and support correct temporary connection and fastening pressurized test plan approval pressure gauge calibration completed
78122段试压
Pressure test on pipe section
检查试验压力升压速度保压时间道焊口耐压情况试验记录
Check test pressure pressure increasing rate pressure retaining time situation of pipe welding seam pressure resistance and testing record
78123 求见SECCO道现场压力试验 SD00TSCPP0009
Other requirements refer to SECCO's pipe pressure test at site SD00TSCPP0009
7813工程中间交接
Engineering intermediate takeover
78131 参加三查四定检查工作
Participate in threecheck and fouridentification
78132 三查四定中检查出问题踪落实督促施工承包商限期整改
Track down and solve the problems exposed during threecheck and fouridentification and urge and supervise construction contractor to correct it within the deadline
78133 三查四定提出问题进行检查验收协助办理工程中间交接
Check and make the acceptance for the problems exposed during threecheck and fouridentification Assist to handle the intermediate takeover
7814竣工验收
Completion acceptance
78141督促施工承包商时注意施工资料技术资料步签署收集工作防止技术资料散失更防止弄虚作假编造实资料
Supervise construction contractor to pay attention to collect and sign the construction and technical documents at the same pace to prevent documents from missing and cheating and falsification
78142 督促施工承包商编制交工技术文件进行审查审核
Supervise construction contractor to compile and review the technical documents for takeover
78143 督促施工承包商做质量评定资料单位工程进行质量评定关资料进行评定签署
Supervise construction contractor to prepare quality assessment documents To evaluate and sign the documents for quality assessment on itemized construction
79 专业工程师应保存资料
Documents to be retained by specialist engineer
791 单位工程划分览表
List of itemized construction
792 施工质量理规定
Regulation for construction quality control
793 工程质量控制点
Construction quality control points
794 施工方案施工技术措施审查意见表
Construction plan and technical measures and review form
795 图纸会审设计交底会议纪
Drawing joint checkup and minutes of clarification for design briefing
796 专业实物工程量览表
List of main physical construction volume of the discipline
797 专业关会议纪
Minutes of meeting of the discipline
798 施工质量月报
Construction quality monthly report
799 工程质量事处理报告
Construction quality incident report
7910 ABC级控制点检查记录（含检通知单）
Checking record for ABC controlling points (with notice of joint inspection)
7911 质量事报告
Quality incident report
7912 设计修改通知单
Design modification notice
7913 工程联系单
Construction liaison note
7914 材料代单
Material substitution note
7915 工程签证单
Construction visa
4916 施工备忘录
Construction memorandum
7917 施工日志
Construction log
附录1：
Appendix 1
道安装工程质量控制点
Quality Control Points for Piping Installation Project
序号
No
质量控制点
Quality control points
控制容
Control contents
等级
Class
备注
Remarks
1
施工图纸会审设计交底
Joint checkup of construction drawings design briefing
图纸设计文件否齐全水准点 坐标尺寸正确性设计否漏项
Make sure that the drawings and other design documents are complete benchmarks coordinates and dimensions are correct and no missing items exist in the design
A
2
施工方案技术措施审查
Examination of construction program technical measures
施工技术质量措施质量控制点设置施工标准规范施工工艺工序力机具安排
Check the technical quality measures of the construction setting up of quality control points construction standard code process and procedures arrangement of human force and mechanical tools
B
3
焊接工艺评定焊工资格证审查
Welding process evaluation welder qualification
焊接工艺评定效性焊工损检测质量检查员资格
Evaluation of the effectiveness of welding process qualification of welders nondestructive examination qualification of quality inspectors
B
焊接专业工程师
Welding specialist engineer
4
材料配件
Materials pipe fittings
材料合格证质量证明书出厂检验报告复验报告材料外观尺寸硬度损检测现场材料标识理
Material certificate quality certificate exworks inspection report recheck report material visual check and dimensions hardness and nondestructive examination site material identification management
B
配合采购质量工程师
In cooperation with procurement quality engineer
5
阀门安全附件
Valves and safety accessories
产品合格证质量证明书阀门安全附件试验程序方法阀门强度密封试验安全阀定值
Product quality certificate quality certification testing procedures and method of valve and safety accessories valve strength and seal test settings of safety valve
B
6
架验收
Acceptance of piping support
标高垂直度专业交接记录
Elevation verticality and specialty shifting record
C
配合土建专业工程师
In cooperation with civil work specialist engineer
7
A级段图绘制
Plotting of Class A pipe section drawings
焊口编号固定口位置道图格式道预制记录
Numbering of weld grooves positioning of fixed grooves format of pipeline drawing piping prefabrication record
C
A级道坡口抽10％探伤
For Class A pipe 10 of grooves are subject to a flaw detection
8
道焊接
Pipeline welding
焊条焊接设备理情况焊接工艺卡执行情况焊道表面质量
Information on weld electrode and welding equipment management information on welding process sheet implementation surface quality of weld bead
C
会焊接专业工程师
Work together with welding specialist engineer
9
焊接热处理
Heat treatment of weld
热处理工艺执行情况热处理硬度抽查
Information on implementing heat treatment process hardness spotcheck after heat treatment
B
会焊接专业工程师
Work together with welding specialist engineer
10
损检测
Nondestructive check
检测标准检测工艺检测例执行情况底片质量检测报告
Information on carrying out the check standard process and ratio quality of photographic plate and the checking report
B
会焊接专业工程师
Work together with welding specialist engineer
11
弹簧支吊架安装
Installation of spring support and hanger
结构形式安装位置弹簧调整值
Structural type installation location and spring adjustment
C
12
安全阀调试
Commissioning of safety valve
安全阀型号规格介质开启压力
Model and specifications of the valve media to be used and opening pressure
A
13
补偿器安装
Installation of compensator
补偿器形式预拉（压）量
Type of compensator preloading (precompression) capacity
C
14
动设备连接道安装
Installation of pipeline connecting to moving equipment
法兰行度安装偏差附加应力
Parallelism of flange installation misalignment whether there is any additional stress or not
C
道部清理
Inner cleaning of pipeline
c
抽查
Spot check
15
道静电接
Static electricity grounding of pipeline
接位置接头形式接电阻道静电接施工记录
Grounding position grounding type grounding resistance piping static electricity grounding construction record
C
必时电气专业工程师配合
Assisted by electric specialist engineer if necessary
16
道道组成件隐蔽
Concealed pipeline and pipe assembly
隐蔽项目位置隐蔽记录
Concealed items and their locations concealing record
A
17
道试压条件确认
Confirmation of conditions for piping pressure test
试验方案审批试验台帐焊接热处理探伤完成支吊架时加固正确齐全试压方案批准压力表校验完成
Examination of test program preparation of test record book completion of welding heat treatment and flaw detection hanger and temporary support are available and complete pressure test program is approved calibration of pressure gauge is completed
B
18
道试压
Pressure test of piping
试验压力升压速度保压时间道焊口耐压情况试验台帐
Information on test pressure pressure rising rate pressure hold time pressure withstanding of weld groove test record book
A
19
吹扫清洗
Purging and cleaning
吹扫清洗方案审批设备仪表安全阀调节阀隔离保护清洁情况
Examination and approval of purging program isolation and protection of equipment instrumentation safety valve and regulating valve clean status
B
20
系统气密性试验
System leakage test
试验方案审批试验台帐程检查道复位填写记录
Examination and approval of test program test record book process check pipe resetting record making
A
生产单位施工承包商配合
Production unit takes the main charge and the construction contractor assists in the work
21
交工验收
Delivery & acceptance
施工程技术资料质量评定资料审查
Check of technical information and qualification information of the construction
A
附录2：
Appendix 2
海赛科石油化工限责公司
Shanghai SECCO Petrochemical Limited Liability Company
IPMT 建设部
IPMT Ministry of Construction
编号：
No
工业道施工理台帐
Industrial Piping Construction Management Record Book
日期：
Date
第 页 页
Sheet 1 of
理日期：
Management date
项目名称：Project name
专业名称：Specialty name
已开工区域：Area having started up
工作包WBS
Working package WBS
施工计划
Construction plan
相关事项
Relevant matters
备注
Remarks
图纸
Drawings
附塔道部分
Attached tower piping section
埋道线部分
Main pipeline section of buried piping
仪表嘴否货
Have the nozzles for instrumentation arrived
道需面试压定
It is to be determined that piping needs a pressure test on ground surface
高温道油漆型号没定
Paint type for high temperature piping has not been decided yet
材料货
Material arrival
材料名称：子Ф480*11
Material name pipe F480*11
铸铁子DN200
Cast iron pipe DN200
道配件：弯头三通
Pipe fittings elbow teepiece
阀门
Valve none
钢3月20日货
Steel pipe arrived on 20 March
油漆否货？
Has paint arrived
道否预制场集中涂装
Can piping be centralized at prefabrication site for coating
材料没报检
Material has not been reported for inspection
道锈
Piping rust removal
现场情况：
Site status
专业工程师：
Specialist engineer
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Contract Title 合标题
Shanghai Secco Petrochemical Company Limited
海赛科石油化工限责公司
Integrated Project Management Team
体化项目理组
Caojing Shanghai P R China
中国 海 漕泾
Document Title 文件标题
PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES
道工程施工质量理工作细
PR00CIJPP0001
A00
朱诚钢
301202
P00
ＮＲ
ＮＲ
(Signature)
Issue Rev
版号
Issue or Revision Description
签发版说明
Origin by
制文
Date
日期
Check by
审核
Date
日期
Approve by
批准
Date
日期
Approve by
批准
Date
日期
This Document is Owned by 文件持
IPMT Authority
IPMT授权批准
道工程施工质量理工作细
PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES
目录
Content
10 编制目适范围
Purpose for Preparation and Scope of Application
20 编制原
Principles for Preparation
30 执行标准关规定
Applicable Standards and Relevant Regulations
31 中国政府相关法规政策
Relevant laws regulations and policies issued by Chinese government
32 SECCO项目IPMT质量体系关文件
Documentation related to IPMT quality system of SECCO project
33 SECCO项目IPMT规定求
IPMT regulations and requirements of SECCO project
34 施工验收标准规范
Standards and codes for construction acceptance
40 突协调
Conflict and Coordination
50 专业技术理专业工程师
Specialist Technical Manager and Specialist Engineer
51 专业技术理
Specialist technical manager
52 专业工程师
Specialist engineer
60 HSE
70 施工程中工程施工质量控制
Quality Control in the Process of Construction
71
Main basis
72 熟悉现场理体系建立工作接口
Acquaintance with site management system and establishment of working interface
73 技术准备
Technical Preparations
74 组织设计交底
Organization Design Briefing
75 图纸设计文件会审
Joint Checkup of Drawings and Design Documents
76 审查施工组织设计施工方案
Checkup of Construction Organization Design and Construction Plan
77 施工程质量控制点制定检查程序
Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process
78 施工程中质量控制
Quality Control During the Construction Process
781 原材料检查验收原
Principles for the Inspection and Verification of Raw Materials
782 子抽检容例
Contents and Percentage of Pipe Spotcheck
783 道组成件抽检容例
Spotcheck Contents and Percentage of Other Pipe Components
784 阀门检验试验（包括道视镜滤器阻火器检验）
Valve Inspection and Experiment (Including the inspection of pipe signt glass strainer and flame arrestor)
785 采道器材标准（规范）
Major Piping Specifications Standards (or codes)
7851 材料标准
Material Standards
78511 缝钢
Seamless Steel Pipe
78512 焊接钢
Welded Steel Pipe
78513 件
Pipe fittings
78514 联接件
Pipe joints
78515 阀门
Valves
7852 应规范
Application specification
78521 子
Pipe
78522 件
Pipe fittings
78523 联接件
Pipe joints
78524 阀门
Valves
786 道防腐
Pipingcorrosion prevention
787 道预制加工工艺
Prefabrication process for pipe
788 碳素钢道焊接热处理质量检查
Welding heat treatment and quality inspection for carbon steel pipe
789 阀门安装
Valve installation
7810 低温材料检验安装
Cryogenic material inspection and installation
7811 静电接安装
Static grounding erection
7812 道系统试验吹清洗
Test purging and cleaning for piping system
7813 工程中间交接
Engineering intermediate takeover
7814 竣工验收
Completion acceptance
79 专业工程师应保存资料
Documents to be retained by specialist engineer
附录1 道安装工程质量控制点
Appendix 1 Quality Control Points for Piping Installation Project
附录2： 工业道施工理台帐
Appendix 2 Industrial Piping Construction Management Record Book
10编制目适范围：
Purpose for Preparation and Scope of Application
11 规定适海SECCO 90x104ta乙烯项目（简称SECCO项目）现场施工质量理工作
These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104ta Ethene Project (hereinafter referred to as SECCO project)
12 规定明确SECCO项目现场施工质量理工作职责工作容工作流程方法设计采购施工协调推行现代化科学化规范化项目理模式编制
These stipulations are prepared for the purpose of defining the responsibilities working contents operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design procurement and construction so as to pursue the modernized scientific and standardized mode for project management
20 编制原
Principles for Preparation
21 细项目质量理目标合理分解项目质量理组织已确立前提项目规律效应性操作实性原编制
These rules are prepared on the principle of the law effectiveness and operating practicability of the project under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established
22 细注意质量检验评定中工程划分WBS分解结构施工理中联系强调两者划分量统
These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management We emphasize that the two divisions should be unified as far as possible
23 加强动控制力度细建议建立专业施工理台帐施工质量控制纳入现场施工理体系专业工程师应参加重材料设备招标订货会议解产品质量合技术求厂家售服务货情况便施工理台帐中列出月货清单材料报检工程报检工作系统化
In order to strengthen the power of active control it is recommended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality the technical requirements of the contract aftersale service provided by manufacturer and the delivery status And then it is possible to put the monthly goodsarrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures
30执行标准关规定
Applicable Standards and Relevant Regulations
31 中国政府相关法规政策：
Relevant laws regulations and policies issued by Chinese government
压力道安全理监察规程
Regulations for Pressure Piping Safety Management and Supervision
压力道安装安全质量监督检验规
Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection
32 SECCO项目IPMT质量体系关文件：
Documentation related to IPMT quality system of SECCO project
规划理计划(PMP) PL00IIJPM0001
Program Management Plan (PMP)
质量理策略 ST00IIJQU0001
Quality Management Strategy
质量理组织体系 PL00IIJQU0002
Quality Management Organization System
工程质量理规定 PR00CIJQU0001
Regulations for Project Quality Management
质量审核程序 PR00IIJQU0001
Quality Check Procedures
承包商质量（QAQC）标准 SD00IIJQU0001
Quality AssuranceQuality Control (QAQC) Standard for Contractors
施工理细
Construction Management Detail Rules
33 SECCO项目IPMT规定求：
IPMT regulations and requirements of SECCO project
装置布置原 PH00TSCPP0001
Plant Layout Philosophy
道材料规定 SD00TSCPP0001
Specifications for Piping Materials
工艺公工程道设计求 SD00TSCPP0002
Process and Utility Piping Design Requirements
钢涂层包覆标准 SD00TSCPP0003
Standard for Coating and Wrapping of Underground Steel Pipe
道制作 SD00TSCPP0004
Fabrication of Piping
蒸汽伴热求 SD00TSCPP0005
Steam Tracing Piping Requirements
道支撑标准 SD00TSCPP0007
Standard for Piping Support
道柔性设计标准 SD00TSCPP0008
Piping Flexibility—Design Criteria
道现场试压 SD00TSCPP0009
Field Pressure Testing of Piping
隔离材料应—热保温 SD00TSCPP0010
Insulation Materials & Application Hot Service
隔离材料应—冷保温 SD00TSCPP0011
Insulation Materials& ApplicationCold Service
道设备隔音保护 SD00TSCPP0012
Sound ControlInsulation of Piping and Equipment
标准详图 SD00TSCPP0013
Standard Detail Drawing
道焊接标准 SD00TSCMS0025
Standard for Piping Welding
34 施工验收标准规范：
Standards and codes for construction acceptance
石油化工剧毒燃介质道工程施工验收规范 SH35012001
Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry
工业金属道工程施工验收规范 GB5023597
Code for Construction and Acceptance of Industrial Metallic Piping
现场设备工业道焊接工程施工验收规范 GB5023698
Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng
工业安装工程质量检验评定统标准 GB5025294
Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering
工业金属道工程质量检验评定标准 GB5018493
Standard for Checking and Evaluating the Quality of Industrial Metallic Piping Engineering
工业道设备绝热工程施工验收规范 GBJ12689 Code for Construction and Acceptance of Industrial Piping and EquipmentThermalInsulationEngineering
石油化工工程焊接工艺评定 SHJ50988
Welding ProcedureQualification for Petrochemical Engineering
石油化工钢制道工程施工工艺标准 SH35172001
Construction Process Standard for Petrochemical Steel Piping Engineering
阀门检验理规程 SH35182000
Code forValve Inspection and Management
石油化工钢制通阀门选检验验收 SH306494
Selection Inspection and Acceptance of Petrochemical General Steel Valves
石油化工设备道涂料防腐蚀技术规范 SH30221999
Technical Specification forthe Coating anticorrosion of Equipment and Piping in Petrochemical Industry
石油化工企业设备道表面色标志 SH304391
Equipment and Piping Surface Color and Marking for Petrochemical Industry
埋钢质道石油沥青防腐层施工验收规范 SYJ402088
Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping
工艺道 ASME B3132002
Process Piping
损检测 ASME Section V
Nondestructive Examination
焊接钎焊评定 ASME Section IX
Welding and Brazing Qualification
阀门检验试验 API Std 598
Valve Inspection and Testing
40突协调
Conflict and Coordination
中国政府法规SECCO项目规定标准规范（包括国国外）
Laws and regulations issued by Chinese government and the stipulations standards and codes of SECCO project (including home and foreign ones)
项目执行程中中国政府法规SECCO项目规定标准规范间矛盾时执行序应：中国政府法规SECCO项目规定标准规范求
When a conflict occurs in the process of project implementation between the laws and regulations issued by Chinese government and the stipulations standards and codes of SECCO project the priority order for implementation should be firstly the laws and regulations issued by Chinese government and then the requirements of the stipulations standards and codes of SECCO project
50专业技术理专业工程师
Specialist Technical Manager and Specialist Engineer
51 专业技术理
Specialist technical manager
511负责分专业施工技术施工质量理工作
To be responsible for the construction technical and quality management of the specialty heshe is assigned to take charge of
512 指导专业工程师工作监督支持设计采购施工监理检测承包商关工作
To give instructions to the specialist engineer to supervise and support the design procurement construction and supervisory management and to check the contractor’s work
52 专业工程师
Specialist engineer
521 包专业工程师建设部核心组派出直接接受专业技术理指导考核时项目包接受施工理领导
Specialist engineers of different component packages are sent by the core group of the Ministry of Construction and directly subject to the instruction and examination made by the specialist technical managers At the same time they should be under the leadership of the construction managers of the respective component packages
522 包专业工程师项目执行程中发生重技术变更工程量确认施工理汇报时应抄报建设部核心组专业技术理
The specialist engineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction
523 包专业工程师专业技术质量周报月报工作报告施工理汇报时应抄报建设部核心组专业技术理
The technological information of the package specialist engineer as well as the quality weekly report monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group Ministry of Construction
60 HSE
61 HSE求
HSE requirements
详见SECCOHSE文件
Refer to SECCO HSE document for details
62 SECCO 项目中业承包商应遵守执行SECCOHSE文件求专业工程师具体工作中应协助HSE工程师落实监督SECCOHSE规定
In SECCO project both the Client and contractor should observe and follow the requirements of SECCO HSE document The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work
70施工程中工程施工质量控制
Quality Control in the Process of Construction
71
Main basis
711承包合条件项目前期技术函件
Various contract conditions and technical correspondence at the initial phase of the project
712图纸相关设计文件
Drawings and relevant design documents
713规范检验试验标准
Codes and standards for inspection and test
714项目施工质量计划
Construction quality plan of the project
72 熟悉现场理体系建立工作接口
Acquaintance with site management system and establishment of working interface
721 专业工程师应解行业质量监督制度熟悉次项目监督机构中石化质量监督总站发布质量监督方案制定工程质量控制点时应质量监督方案质量评定求纳入质量理体系
A specialist engineer should be acquainted with quality supervision system of hisher specific industry and familiar with the quality supervision program issued by the supervisory institution of this project ie Chinese Petrochemical Quality Supervision Station When quality control points are set up the quality supervision program and the qualification requirements should be included in the quality management system
722专业工程师应充分解工程监理制度熟悉监理规划监理实施细容
A specialist engineer should fully know the project supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules
723 采购质检接口：理理体系加强组织互动专业工程师应采购质检工程师采购工程师密切合作时解材料配件货情况抽检计划Interface of procurement to quality inspection To rationalize the management system and strengthen the organizational interaction a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer timely get information on material and accessory arrival and make a spot check according to the plan
724 专业工程师应熟悉承包商项目组织机构质量理体系应注意考察承包商质量理体系效力执行力否满足质量理求SECCO项目专业工程师重点考察容：
A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors and especially investigate whether the effectiveness and implementing ability of their quality management systems can satisfy the project quality management requirements For SECCO specialist engineers in their investigation focus should be put on following aspects
7241 道组成件理发放制度应注意发放材料记录否完整否保证材料踪求
Rules and regulations for pipe components management and givingout Attention should be paid to whether the records for the givenout materials are complete and meet the material followup requirements
7242 焊条烘干发放制度
Rules and regulations for welding electrode drying and givingout
7243 否具备阀门试验设备光谱分析仪漆膜测厚仪测厚仪电火花检测仪风仪焊条烘干保温设备否完相关仪表否完等
Make sure that the valve testing equipment spectroscopic analyzer paintfilm gauge gauge meter electricspark detector and anemoscope are available welding electrode drying and insulating facilities are intact and relevant instruments in good condition
7244 完整详细标识体系应注意审查列碳素钢道应色标：
Complete and detail identification system Care must be taken to check that following carbon steel pipes should have different color scheme
GBT8163输送流体缝钢
GBT8163
GB9948石油裂化缝钢
GB9948
GB6479化肥设备高压缝钢
GB6479
GB5310高压锅炉缝钢
GB5310
GBT3092低压流体输送焊接钢
GBT3092 < Welding steel pipes for transferring low pressure fluid>
73 技术准备
Technical Preparations
731 熟悉图纸设计文件掌握设计意图施工求技术措施注意事项熟悉施工面布置七通障碍物情况资料
Get familiar with the drawings and design documents and understand the design intention construction requirements construction measures and caution matters get familiar with the layout of the floor plan the seven accessible’ and one flat’ (for the infrastructure such as accessible to water electricity etc and the leveling of the ground) and the information about underground obstacles
732 整理工程容工程量工作量收集材料订货清单着手编制施工理台帐（附件1）道工程实物量表（附件2）制定月质量检验计划
Sort out the project contents project volume and workload and collect the list of material orders and draw up Construction Management Record Book (Appendix 1) and Physical Quantity Sheet for Pipeline Project (Appendix 2) and work out monthly quality inspection plan
74 组织设计交底
Organization Design Briefing
道工程设计交底般包括列容：
The design briefing of piping engineering generally comprises the following contents
741设计规模工艺流程关设备
Design Scale Process Flow and Relevant Equipment
742面布置
Plot Plan
743 工程特点特殊技术求施工标准验收规范
Project Features Special Technical Requirements Construction Standards and Acceptance Code
744 特殊道材料新材料新技术应问题
Application of Special Piping Materials New Materials and New Technology
745道工程量
Workload of Piping Construction
75 图纸设计文件会审
Joint Checkup of Drawings and Design Documents
图纸会审应熟悉设计资料技术条件基础进行应审查列容：
The joint checkup of drawings must be conducted on the basis of the familiarization of design documents and technical conditions The followings are the main contents to be checked
751 图纸设计文件否齐全设计深度否满足施工求设计否漏项
Make sure if the drawings and other documents are intact the designing depth meet the construction requirements and the design has any omission
752 图纸说明书览表等相关容否致
Make sure if the drawings the instruction manual the datasheet and other relevant documents are consistent from each other
753 道面图段图否相符规格材质型号数量设计参数等矛盾道布置空间碰撞
Make sure if the Piping Layout drawings and the isometrics drawings are consistent from each other any contradiction in specification material model quantity and design parameter exists and any conflict of piping in the space occurs
754 道专业设施空间矛盾工艺道通风电气仪表排水采暖消防等专业设施否协调
Make sure if the conflict between the piping and other professional facilities such as the facilities for ventilation electricity instruments water supply and drainage heating and fire control occurs
755 道设备接口标高坐标方位口尺寸压力等级否相符
Make sure if the elevation coordinate direction diameter of pipe orifice and pressure rating of the pipes that is connected with the relivetion equipment are in conformity
756 设计选施工标准技术求否行
Make sure if the construction standard and technical requirements adopted in the design are practicable
757 设计否漏项
Make sure if the design has any omissions
758 图纸专业会审关员应参加图纸综合会审解决道专业专业间图纸协调问题商定施工程序协调专业间轿车配合施工问题
After the specialized joint checkup of the drawings the relevant personnel should also participate in the general joint checkup of drawings to solve the inconsistence problem in the drawings between piping discipline and other discipline decide the main construction procedure and coordinate the use of cars in different constructions
759般设计交底图纸会审时进行会议应编写会议纪召开会议应通知质量监督站监理公司施工单位等单位参加
The general design briefing and joint checkup of drawings shall be conducted at the same time Conference minutes shall be kept Notices for convening conference shall be sent to Quality Supervision Station Supervision Company and various construction units
76 审查施工组织设计施工方案
Checkup of Construction Organization Design and Construction Plan
761 审查施工单位质量保证体系否健全审查质量保证体系中质量方针目标职责质量保证体系中通质量策划质量控制质量保证质量改进实施全部理智活动审查组织机构程序程资源情况否满足求
Check if the quality assurance system of the construction units are in proper status check the quality principles targets and responsibilities of the quality assurance system and improve all administrative activities that facilitate the implementation of the quality assurance system through quality planning quality control quality guarantee and quality improvement check if the organization structure programs processes and resources meet the requirements
762 审查否技术组织措施
Check if the technology and organization measures are reliable
763 审查施工单位重点分部(分项)程否施工工法文件
Check if the construction units have legitimate documents for the construction of major sections and subsections
764 审查新技术新材料应情况
Check the application of new technology and new materials
765 审查否制定施工质量通病技术措施
Check if the technical measures for the common construction quality problems are formulated
766 审查材料制品试件取样试验方法方案
Check the spotcheck and experimenting method or solution of materials and testing products
767 审查施工单位成品保护方法
Check protection method for the finished products of the construction unit
768 审查否编写施工程中标识规定
Check if a regulation for the marks during the construction process is prepared
769审查施工单位实验室资质
Check the qualifications of the laboratories of the construction units
7610审查施工单位投入检测设备否满足求
Check if the testing equipment of the construction unit can meet the requirements
7611审查施工单位投入施工机具否满足工程质量求
Check if the construction equipment employed by the construction units can meet the construction quality requirements
7612审查施工单位施工关键特殊工序理规定
Check the Regulation for the Management of the Key and Special Work Processes for the Construction of the construction unit
7613审查施工单位质量报表质量事报告制度否完善
Check if the quality report and quality accident report system are complete
77 施工程质量控制点制定检查程序
Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process
771制定质量控制点：SECCO工程项目施工质量理采ABC三级控制级质量控制点控制容根具体工程情况结构特点制定控制点中量明确操作方法检查制度工作流程工作容填写表格检查完项关求填写关表格检查签署步求施工承包商认真填写
Establishment of Quality Control Points the construction quality control of SECCO’s projects adopt a threelevel rating system namely the three levels of A B and C The control contents of the quality control points at each level are determined according to the specific construction situation and structural features The operation methods inspection regulation working flow working contents and forms to be filled in must be prescribed as precisely as possible Relevant forms must be filled in according to the relevant requirements upon the completion of each inspection item The inspection process shall be simultaneously conducted along with the signing process The construction contractor must fill in the forms seriously
772质量控制点检查程序：施工承包商AB级质量控制点控制容应提前24时书面通知SECCO项目专业工程师监理工程师书面通知应包括：单位工程名称检查容部位检查时间点SECCO项目专业工程师应时通知容进行检查质量状态进行判定视具体情况权该部位作出停工返工继续检查决定
Procedures for the Inspection of Quality Control Points The construction contractor must inform in written form and 24 hours in advance the specialized engineers and supervision engineers of various construction tasks of the control items to be conducted in Alevel or Blevel Quality Control Points The written notice must include the name of the construction project the inspection items and parts the inspection time and places The specialized engineers of various projects of SECCO must timely examine the contents of the notice and judge the quality status of the project and have the right to make decisions according to the specific situation concerning whether to stop or redo the work or to continue the inspection to the given part
773 检查记录：质量控制点填写检查记录(填写检表)工程建设交工技术文件 （SH3503－2001）中关表格中填写关工程建设交工技术文件 （SH3503－2001）中关表格施工承包商保存编写交工技术文件时进入交工资料中工程建设交工技术文件包含应返回SECCO项目专业工程师备查C级控制点属施工承包商检容施工承包商组织进行填写书面记录作交工资料分项工程质量评定SECCO项目专业工程师保留C级控制点抽查权保留抽查记录
Inspection Records All Quality Control Points must keep an Inspection Record (or Joint Inspection Record) and relevant forms specified in the Technical Document for the Handover of Project Construction Work (SH3503－2001) The relevant forms specified in the Technical Document for the Handover of Project Construction Work (SH3503－2001) must be kept by various construction contractors and be put into the work handover documents when preparing Technical Documents for Work Handover The documents not specified in the Technical Document for the Handover of Project Construction Work must be returned to the specialized engineers of various projects of SECCO for reference The Clevel control points are items to be inspected by various construction contractors themselves Written records in this respect must be made to function as Handover Work Documents or the basis for the evaluation of the quality of subprojects Specialized engineers of various projects of SECCO reserves the right to make spotcheck for the Clevel Control Point and reserves the spotcheck records
774道组成件现场质量问题处理程序
Handling procedure for onsite quality problems of piping components
7741道预制安装阶段承包商现场施工员旦发现道组成件存质量问题应立停止施工
During the piping fabrication and installation stage once discovering any quality problem in the piping components the site construction personnel of the contractors must immediately stop the construction
7742 标记缺陷位置查标识保存缺陷样品时口头书面形式SECCO项目专业工程师报告
Mark positions of flaws check the marks and reserve flawed samples and make timely report to the specialized engineers in oral or written form about the flaws
7743 SECCO项目专业工程师负责通知采购质检工程师采购负责制造厂家联系
Specialized engineers of various projects of SECCO are responsible for notifying the quality inspection engineer for procurement to contact the manufacturer
7744 SECCO项目专业工程师质检工程师负责确定道组成件名称区号段图号制造厂家产品标识缺陷性质责处理方法深度处理范围
Specialized engineers and quality inspection engineers of various projects of SECCO are responsible for confirming the name of the piping components zone number isometrics drawing number manufacturer product mark nature of flaw responsibility handing method handling depth and handling scope
7745缺陷性质责处理方法处理深度处理范围意见发生分歧时应召开专题会议讨解决专业技术理汇报会议应形成纪抄送核心组关领导会议纪决定逐条落实
In the event that disagreements occur as to the nature of the flaw the responsibility handling method handling depth and handling scope special meetings must be held for discussion and solution the report must be made to the specialized technology manager and minutes must be prepared to send to various relevant leaders of the center group The decisions made in the meetings must be carried out
7746 处理范围应明确：制造厂家合号出库时间安装队（组）否预组装否探伤产品标识材质规格数量位置（区号段图号）需施工承包商处理问题SECCO项目专业工程师具体负责
The handling scope must specify the manufacturer contract number exwarehouse time name of the installation team or group whether the pipe is preassembled whether any flaw detection has been made the product mark material specification quantity location (zone number isometrics drawing number) Problems to be handled by the construction contractors must be placed under the responsibility of various specialized engineers of SECCO
78 施工程中质量控制
Quality Control During the Construction Process
781原材料检查验收原：
Principles for the Inspection and Verification of Raw Materials
7811 EPC总承包项目
Projects under EPC General Contracting
78111 SECCO求材料EPC承包商检合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirements of SECCO before materials enter SECCO construction site after passing the selfinspection of EPC contractor they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks appropriate
78112 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费EPC承包商承担
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by the EPC contractor
7812 EP承包项目
Projects under EP Contracting
78121 SECCO求材料EP承包商检合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirement of SECCO before materials enter SECCO construction site after passing the selfinspection of EP contractor they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks appropriate
78122 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费EP承包商承担
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be disqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by the EP contractor
7813 项目
Other Projects
78131 SECCO求材料采购方验收合格进入SECCO工前现场SECCO认合适方SECCO包专业工程师组织SECCO考察确定第三方检测单位材料进行抽查复验
According to the requirement of SECCO before materials enter SECCO construction site after passing the selfinspection of the purchaser they must be subject to the spotcheck of any third party designated by specialized engineers of SECCO at the construction site or any other place that SECCO thinks is appropriate
78132 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离时发生费SECCO承担
If one sample fails to pass the check the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated The costs incurred this way shall be borne by SECCO
782 子抽检容例
Contents and Percentage of Pipe Spotcheck
7821 子抽检例：
Percentage of Pipe Spotcheck
SHASHB低温道批（指批号炉号材质规格）抽少2 ％ 少根
No less than 2 or no less than 1 pipe of each batch of SHA SHB and lowtemperature pipes of the same batch number same furnace number same material and same specification shall be spotchecked
7822 子抽检容
Contents of Pipe Spotcheck
78221子质量证明书容：
Contents of Pipe Quality Certificate
(1) 产品标准号
Product Standard Number
(2) 钢牌号
Steel Brand
(3) 炉罐号批号交货状态重量件数
Furnace Tank Number Batch Number Delivery Condition Weight and Number of Pieces
(4) 品种名称规格质量等级
Description Specification and Quality Rating
(5) 产品标准中规定项检验结果
Various Testing Results Specified in the Product Standard
(6) 技术监督部门印记
Seals of Technical Supervision Department
78222 子标志应符合列求
Pipe mark must conform to the following requirements
(1) 外径等36mm钢根应印记印记般包括钢号产品规格产品标准供方印记等合金钢炉号批号
Every steel pipe with an exterior diameter greater than or equal to 36mm must have marks The marks generally include the steel number product specification product standard and seal of the supplier etc Alloy steel pipe must have furnace number and batch number
(2) 成捆装箱钢捆箱应标牌标牌应注明供方商标（印记）钢号炉罐号批号合号产品标准号重量根数制造日期技术监督部门印记
Every bale or case of baled or cased steel pipes must be labeled The label shall indicate trademark or seal of the supplier steel number furnace tank number batch number contract number product standard number weight pipe quantity date of manufacture and seal of the technical supervision department
(3) 钢号标志钢应色标
Steel pipes without steel number mark must have color code
78223 子外观检查
Pipe Appearance Inspection
子前应进行外观检查表面应符合列求：
Pipes must be subject to appearance inspection before they are used Their appearances must conform to the following requirements
(1) 裂纹缩孔夹渣折叠重皮等缺陷
There must be no cracks shrinkage cavities mixed dregs folds double skins and other flaws
(2) 锈蚀凹陷机械损伤深度应超产品相应标准允许壁厚负偏差
Depth of rusts pits and other mechanic damages must not exceed the permitted negative tolerance of wall thickness specified by the relevant standard
(3) 螺纹密封面坡口加工精度粗糙度应达设计求制造标准
Processing precision and coarseness of screw threads sealing faces and grooves must conform to the design requirements or manufacturing standard
(4) 产品标识
There must be product markings
78224 子损检验
NonDestructive Inspection
子损检验求道类设计文件规定相关规范标准进行应满足SECCO损探伤检测实施理办法
The nondestructive inspection of the pipes must be conducted according to the provisions of the design documents and relevant specifications and standards and must comply with SECCO’s Regulation for the Implementation and Management of NonDestructive Detection and Inspection
78225 合金钢道关键合金成分应采快速光谱分析方法复查
The key alloy components of the alloy steel pipe must be inspected through the approach of quick spectrum analysis or other methods
78226 抽样件合格时必须原规定数加倍抽检合格该批道组成件应做标记隔离
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of the piping components must not be used and must be marked and separated
783道组成件抽检容例
Spotcheck Contents and Percentage of Other Piping Components
7831 道组成件抽检例：
Spotcheck Percentage of Piping Components
SHASHB低温道批（指批号炉号材质规格）抽少2 ％ 少
No less than 2 or no less than 1 pipe of each batch of SHA SHB and lowtemperature pipes of the same batch number furnace number and of the same material and specification shall be spotchecked
7832 道组成件抽检容
Spotcheck Contents of Piping Components
78321 道组成件产品质量证明书应进行核列项目应符合设计求：
Product quality certificate of piping components must be verified and the following items must conform to design requirements
(1) 化学成分力学性
Chemical components and mechanical performance
(2) 合金锻件金相分析结果
Results of metallographic analysis for the alloy forgings
(3) 热处理结果焊缝损检验报告
Results of heat treatment and welding seam nondestructive inspection report
(4) 质量证明书特性数异议应时追溯制造单位异议未解决前该批产品
Efforts must be made to trace to the manufacturer for the clarification of doubts regarding the performance data in the quality certificate Before such doubts are settled the batch of products in question must not be used
78322 道组成件损检验：
NonDestructive Inspection of Piping Components
道组成件损检验求道类设计文件规定相关规范标准进行应满足SECCO损探伤检测实施理办法
According to the requirements the nondestructive inspection of piping components must be conducted according to the provision of design documents and relevant specifications and standards and must comply with SECCO’s Regulation for the Implementation and Management of NonDestructive Detection and Inspection
784阀门检验试验（包括道视镜滤器阻火器检验）
Valve Inspection and Experiment (Including the inspection of pipe signt glass strainer and flame arrester)
7841 阀门抽检例：
Valve Spotcheck Percentage
SHASHB低温道阀门合金钢阀门批少2少三进行抽检
No less than 2 or no less than 3 of each batch of SHA SHB and lowtemperature pipe valves and alloy steel valves shall be spotchecked
7842 阀门抽检容：
Valve Spotcheck Contents
78421 阀门产品质量证明文件应容：
The quality certifying document of the valves must have the following contents
(1) 制造厂名称出厂日期
Name of manufacturer and date of production
(2) 产品名称型号规格
Name model and specification of the product
(3) 公称压力公称通径适介质适温度
Nominal pressure nominal diameter applicable media and temperature
(4) 标准检验结检验日期
Complied standard inspection results and inspection date
(5) 出厂编号
Exworks serial number
(6) 检验员负责检验员签章
Seals of the inspector and responsible inspection person
78422 阀门损检验SECCO设计规定执行SECCO设计未明确规定相关规范标准执行
The nondestructive inspection for valve shall be implemented according to SECCO’s design provisions In the event that SECCO’s design does not give specific instruction the relevant specifications and standards shall be complied
7843 阀门抽检时件合格必须原规定数加倍抽检合格该批阀门应做标记隔离
If one sample fails to pass the test the number of materials to be checked must be doubled If any other samples prove to be unqualified the whole batch of thevalves must not be used and must be marked and separated
785 采道器材标准（规范）
Major Piping Specifications Standards (or codes)
7851 材料标准
Material Standards
78511 缝钢
Seamless Steel Pipe
国外部分：
Overseas Technical Specifications
奥氏体锈钢钢技术规范 ASTM A312
Seamless and Welded Austenitic Stainless Steel Pipe
奥氏体锈钢Tubing技术规范 ASTM A269
Seamless and Welded Austenitic Stainless Steel Tubing for General Service
高温碳素钢缝钢技术规范 ASTM A106
Seamless Carbon Steel Pipe for HighTemperature Service
碳钢缝钢技术规范 ASTM A53
Pipe Steel Black and HotDipped Zinc Coated Welded and Seamless
长输道 API5L
Line Pipe
国部分：
Domestic Technical Specifications
输送流体缝钢 GB8163
Seamless Steel Pipe for Liquid Service
石油裂化缝钢 GB9948
Seamless Steel Pipe for Petroleum Cracking
化肥设备缝钢 GB6479
Seamless Steel Pipe for Chemical Fertilizer Equipment
高压锅炉缝钢 GB5310
Seamless Steel Pipe for HighPressure Boiler
78512 焊接钢
Welded Steel Pipe
国外部分：
Overseas Technical Specifications
高温奥氏体锈钢焊接钢 ASTM A358
ElectricFusionWeldedAusteniticChromiumNickelAlloySteelPipeforHighTemperature Service
压力容器奥氏体锈钢钢板技术规范 ASTM A240
HeatResisting Chromium and ChromiumNickel Stainless Steel PlateSheet and Strip for Pressure Vessels
国部分：
Domestic Technical Specifications
低压流体输送镀锌焊接钢 GBT3091
Galvanized Welded Steel Pipes for LowPressure Service
低压流体输送焊接钢 GBT3092
Welded Steel Pipes for LowPressure Service
压力容器碳素钢低合金钢热轧钢板 GB6654
Carbon Steel and Low Alloy HotRolled Steel Plate for Pressure Vessel
结构碳素钢低合金钢热轧钢板 GB3274
Structural Carbon Steel and Low Alloy HotRolled Steel Plate
78513 件
Pipe Fittings
国外部分：
Overseas Technical Specifications
碳素钢衬里件技术规范 ASTM A395
Ferritic Ductile Iron PressureRetaining Castings for Use at Elevated Temperatures
奥氏体锈钢件技术规范 ASTM A403
Wrought Austenitic Stainless Steel Piping Fittings
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
压力容器奥氏体锈钢钢板技术规范 ASTM A240
HeatResisting Chromium and ChromiumNickel Stainless Steel PlateSheet and Strip for Pressure Vessels
国部分：
Domestic Technical Specifications
流体输送缝钢 GB8163
Seamless Steel Pipes for Liquid Service
石油裂化缝钢 GB9948
Seamless Steel Pipes for Petroleum Cracking
化肥设备高压缝钢 GB6479
HighPressure Seamless Steel Tubes for Chemical Fertilizer Equipments
高压锅炉缝钢 GB5310
Seamless Steel Tubes and Pipes for HighPressure Boiler
压力容器碳素钢低合金钢热轧钢板 GB6654
Carbon Steel and Low Alloy HotRolled Steel Plate for Pressure Vessel
结构碳素钢低合金钢热轧钢板 GB3274
Structural Carbon Steel and Low Alloy HotRolled Steel Plate
优质碳素结构钢技术条件 GB699
Quality Carbon Structure Steel Technical Requirements
78514 联接件
Pipe joints
国外部分：
Overseas Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
高温合金钢锈钢螺栓材料规范 ASTM A193
Specifications for HighTemperature Alloy Steel and Stainless Steel Bolt Materials
高温高压碳钢合金钢螺母材料规范 ASTM A194
Specifications for HighTemperature and HighPressure Carbon Steel and Alloy Steel Nut Materials
国部分：
Domestic Technical Specifications
优质碳素结构钢技术条件 GB699
Quality Carbon Structure Steel Technical Requirements
低合金结构钢技术条件 GB1591
Technical Conditions for Low Alloy Structural Steel
合金结构钢技术条件 GB3077
Technical Conditions for Alloy Structural Steel
普通低碳钢铆螺热扎圆钢技术条件 GB715
Technical Conditions for Ordinary Low Carbon Steel Bolting HotRolled Round Steel
78515 阀门
Valves
国外部分：
Overseas Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温合金钢锈钢锻件技术规范 ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges Forged Fittings and Valves and Parts for HighTemperature Service
高温碳钢钢铸件技术规范 ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for HighTemperature Service
高温奥氏体锈钢铸件技术规范 ASTM A351
Steel Castings Austenitic AusteniticFerritic (Duplex) for PressureContaining Parts
国部分：
Domestic Technical Specifications
高温碳钢锻件技术规范 ASTM A105
Forgings Carbon Steel for Piping Components
高温碳钢钢铸件技术规范 ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for HighTemperature Service
7852 应规范
Application specification
78521 子
Pipe
国外部分：
Overseas
焊接缝热轧钢系列 ASME B3610M
Welding and Seamless Wrought steel pipe
锈钢钢系列 ASME B3619M
Stainless steel pipe
国部分：
Domestic
石油化工企业钢尺寸系列 SH3405
Petrochemical enterprises steel pipe dimension series
78522 件
Pipe fittings
国外部分：
Overseas
钢制焊件 ASME B169
FactoryMade Wrought Steel Buttwelding fittings
薄壁锈钢焊件 MSS SP43
Wrought Stainless Steel buttwelding fittings Including Reference to Other Corrosion Resistant Materials
锻钢制承插焊螺纹件 ASME B1611
Forged Fittings Socket Welding and Threaded
国部分：
Domestic
钢制焊缝件 SH3408
Seamless Steel buttwelding fittings
钢板制焊件 SH3409
Steel plate buttwelding fittings
钢制承插焊件 SH3410
Steel socket welding fittings
钢制螺纹件 GBT14626
Steel threaded fittings
78523 联接件
Coupling
国外部分：
Overseas
钢制法兰 ASME B165
Pipe Flanges and Flanged Fittings
尺寸钢制法兰 ASME B1647
Large Diameter Steel Flanges NPS 26 Through NPS 60
法兰非金属垫片 ASME B1621
Nonmetallic Flat Gaskets for Pipe Flanges
法兰金属垫片 ASME B1620
Metallic Gaskets for Pipe Flanges—Ring Joint Spiral Wound and Jacketed
法兰紧固件 ASME B1822
Square and Hex Nuts (Inch Series)
通螺纹 ASME B11
Unified Inch Screw Threads (UN and UNR Thread Form)
国部分：
Domestic
钢制法兰 SH3406
Steel pipe flange
法兰石棉橡胶板垫片 SH3401
Asbestos rubber gasket for pipe flange
法兰缠绕式垫片 SH3407
Spiralwound gasket for pipe flange
法兰金属环垫 SH3403
Metallic ring gasket for pipe flange
法兰紧固件 SH3404
Fastenings for pipe flange
78524 阀门
Valves
国外部分：
Overseas
钢制闸阀 API600
Steel Gate Valves—Flanged and Buttwelding Ends Bolted and Pressure Seal Bonnets
紧凑式钢闸阀 API602
Compact SteelGate Valves—Flanged Threaded Welding and Extended Body Ends
球阀 API608
Metal Ball Valves Flanged Threaded and Welding Ends
蝶阀 API609
Lugand Wafer Type Butterfly Valves
旋塞阀 API699
Steel plug valves flanged or buttwecontractorng ends
软密封球阀防火结构设计 API607
Fire test for softseated ball valves
线阀门规定（闸阀旋塞阀球阀止回阀） API6D
Specification for pipeline valves(gate cock ball and check valves)
阀门 ASME B1634
Valves－Flanged Threaded and Welding Ends
阀门尺寸系列 ASME B1610
FacetoFace and Endto End Dimensions of Valves
国部分：
Domestic
钢制闸阀 API600
Steel Gate Valves—Flanged and Buttwelding Ends Bolted and Pressure Seal Bonnets
紧凑式钢闸阀 API602
Compact SteelGate Valves—Flanged Threaded Welding and Extended Body Ends
蝶阀 API609
Lugand Wafer Type Butterfly Valves
786 道防腐
Piping corrosion prevention
7861 埋钢质道包覆涂层求参见SECCO规定SD00TSCPP0003
Requirements for Underground steel piping coating and cladding refer to SECCO's regulation of SD00TSCPP0003
7862 钢道石油沥青环氧煤沥青涂料外防腐层雨期冬季施工应符合列规定：
The application of Petroleum bitumen and epoxy coal tar paint as anticorrosive coating of steel piping in rainy days andor winter season shall adopt the following regulations
（1） 环境温度低5℃时宜采环氧煤沥青涂料采石油沥青涂料时应采取冬季施工措施环境低15℃相湿度85％时未采取措施施工
Epoxy coal tar paint is not allowed to use when ambient temperature is lower than 5 0C and the measures for winter construction should be taken in the case of petroleum bitumen paint No construction is allowed without any measures when ambient temperature is lower than 150C or relative humidity is larger than 85
（2） 雨雾雪5级风中露天施工
No construction is allowed in the open air when it is raining foggy snowy or windy above grade 5
（3） 已涂石油沥青防腐层道炎热天气宜直接受阳光射冬季气温低沥青涂料脆化温度时起吊运输铺设脆化温度试验应符合现行国家标准石油沥青脆点测量法石油沥青脆点测量法规定
The pipe coated with petroleum bitumen shall not withstand direct light in an extreme hot weather No lifting handling and laying is allowed for pipes coated with petroleum bitumen in winter season when the ambient temperature is lower than the brittle point of bitumen Brittle point test shall comply with the current national measurement standard for bitumen brittle point petroleum bitumen brittle point measurement
7863 环氧煤沥青涂料宜采双组份常温固化型涂料性符合国家现行标准埋钢制道环氧煤沥青防腐层技术标准中规定指标
It is recommended to use dual components solidified at ambient temperature paint in case of epoxy coal tar paint Its performance shall comply with the indices in current national standard technical standard for buried steel pipe with anticorrosive coating of epoxy coal tar
787 道预制加工工艺
Prefabrication process for pipe
7871 道安装求参见SECCO规定 SD00TSCPP0004
Requirement for pipe erection refers to SECCO's regulation SD00TSCPP0004
7872 求：
Other requirements
78721 钢切割
Steel pipe cutting
（1） 镀锌钢公称通径等50mm碳素钢般宜切机切割
It is recommended to cut galvanized steel pipe and carbon steel pipe with nominal diameter less or equal to 50 mm with pipe cutting machine
（2） SHA级道淬硬性倾子应锯床车床等机械方法切割
It is advised to cut pipes of grade SHA and of hardening capacity with mechanical methods including sawing machine or lather
（3） 锈钢子应机械等离子方法切割
It is recommended to cut stainless steel pipe with mechanical or plasma methods
（4） 钢氧乙炔焰切割
Other steel pipes can be cut with oxygen and acetylene
78722 坡口加工
Groove machining
（1） SHA级道淬硬性倾子必须机械方法加工
Only mechanical method is allowed to machine pipes of grade SHA and of hardening capacity
（2） SHBⅠ级道子宜机械方法加工采氧乙炔焰加工必须表面磨整
It is recommended to machine pipes of SHB I with mechanical method or oxygen & acetylene The surface must be ground and polished
（3） 中合金钢锈钢子机械方法加工等离子方法切割时应彻底修磨表面锈钢砂轮切割修磨时应专砂轮片严禁碳钢
Use mechanical method to machine intermediate alloy stainless steel pipe The surface must be polished before plasma is used to cut Dedicated abrasive wheel shall be used to cut or grind stainless steel pipe And it is prohibited to use with common carbon steel pipe
78723 道坡口检验
Pipe groove Inspection
道坡口加工设计求属列道应进行磁粉渗透探伤
After the pipe groove machining magnetic powder or penetration flaw detection shall be conducted if required by design or pipes falling into following category
道类
Pipe category
磁粉渗透探伤
Magnetic powder or penetration flaw detection
淬硬性倾道坡口
Groove for pipe with hardening capacity
100％
设计温度≤40℃非奥氏体锈钢坡口
Groove for nonaustenite stainless steel with design temperature ≤40℃
5％
SHA级道坡口
Groove of pipe of SHA grade
10％
788 碳素钢道焊接热处理质量检查
Welding heat treatment and quality inspection for carbon steel pipe
7881道施焊环境出现列情况时应采取防护措施否施工
Preventative measures shall be taken under the following conditions otherwise no welding is allowed
（1） 电弧焊焊接时风速等8ms
气体保护焊焊接时风速等2ms
Wind speed is larger or equal to 8MS in case of arc welding
Wind speed is larger or equal to 2MS in case of shielded welding
（2） 相湿度90％
Relative humidity is larger than 90
（3） 雨雪
Raining or snowy
7882 冬季焊接规定
Regulations for winter welding are as follows
（1） 列条件应施焊区采取搭棚采暖措施否施焊
No welding shall be conducted under the following situation unless a shelter is built to keep up the heat around welding area
钢号
Ssteel type
环境温度（℃）
Ambient temp
说明
Description
含碳量≤20％碳素钢
Carbon steel with carbon content ≤20％
≤20
应施焊区采取搭棚采暖措施否施焊
No welding shall be conducted under the following situation unless a shelter is built to keep up the heat around welding area
低合金钢
Low alloy
≤10
奥氏体锈钢
Austenite alloy
≤5
合金钢
Other alloy
≤ 0
7883 遇列情况时必须低氢焊条直流电焊机施焊
Low hydrogen electrode and DC welding machine shall be used inn case of either of the following conditions
（1） 环境温度低0℃
Ambient temperature reaches subzero temperature
（2） 壁厚16mm
Wall thickness is greater than 16mm
（3） 含碳量020％
Carbon content is greater than 020
（4） 焊件刚性较法兰阀门铸钢件座式三通承插焊接件等
Welding piece is very rigid such as flange valve cast steel fittings tube socket threeway socket welding piece etc
7884 层焊焊缝施焊厚度宜超4mm
Thickness of welding seam for multilayer welding shall not exceed 4 mm
7885 焊件接头热处理应焊时设计求进行设计未规定遇列情况时应进行热处理
Heat treatment for welded joint shall be conducted timely after welding as per design For the either of following cases heat treatment shall be conducted as well even not required by design
（1） 壁厚度19mm
Wall thickness of pipe is larger than 19mm
（2） 焊接环境低5℃壁厚16～19 mm含碳量等025％道
Ambient temperature for welding is lower than 5℃ or the pipes with 1619mm wall thickness and carbon content greater or equal to 025
（3） 设计温度低0℃壁厚10mm含碳量等025％道
design temperature is lower than 0℃ the pipes with wall thickness larger than 10mm and carbon content larger or equal to 025
（4） 工作介质苛性碱道
pipes with caustic alkali as working media
7886 碳钢道应力腐蚀倾焊缝焊应作消应力热处理热处理焊缝热影响区硬度值应母材硬度120HB200
As far as carbon steel pipe heat treatment is required to remove thermal stress on welding seam that has the tendency of corrosion After heat treatment the hardness of welding seam and heat treated area shall not be greater than that of the base pipe by 120 and shall be HB200
7887 参见SECCO道焊接标准SD00TSCMS0025
Refer to SECCO's pipe welding standard SD00TSCMS0025
7888 质量检查
Quality inspection
78881 道焊接接头外观检查焊接接头损检测百分率合格等级设计规定执行设计文件未规定时相关规范标准执行
Flaw detection rate and onspec grade shall meet the requirements of the design in terms of appearance check on welding connection of pipe Refer to related standards or codes if it is not required by design documents
78882 安装单位检合格道焊接接头次项目实行第三方抽检抽检例低名焊工焊接材料类线编号道焊接接头2 少件（安装单位检查未检查）抽检处合格时必须原规定数加倍抽检合格全部复检合格全部复检检查费抽检单位承担
The welding joints of pipe for this project checked qualified by the construction company is subject to the third party random check The sampling percentage shall not be less than and 2 of the pipe (same material and same piping No) joints welded by the same welding worker and at least one piece the sample could have or have not been checked by the construction company If there is one sample is found offspec the sampling quantity shall be doubled If the offspec sample is found reinspection for all welding joints is required The reinspection cost for offspec will be borne by the construction company
789 阀门安装
Valve installation
7891 法兰螺纹连接阀门应关闭状态安装焊接结构阀门焊接时应关闭承插型式端头应留05～1mm间隙防止热变形
Flanges or threadconnected valves shall be erected under closeup status Structure valve shall not be closed when it is under welding Socket connection end shall reserve 051mm clearance to prevent overheating deformation
7892 焊阀门组焊时宜采氩弧焊底防止焊接时污染阀门
Argon arc welding shall be conducted as a prime for buttwelding valves to prevent valves from contamination
7893 需热处理道安装阀门时应段整体热处理施焊焊缝进行局部热处理
When a valve is to be installed on the pipe which requires heat treatment welding shall be conducted after the entire pipe heat treatment The welding seam requires local heat treatment
7810 低温材料检验安装
Cryogenic material inspection and installation
78101 国标准生产加工材料设计文件低温击值求设计未求材料低设计温度低29℃产品质量证明书应低温击韧性试验值否应金属低温夏击试验方法GB4159规定进行补项试验
The design documents have the requirements for impact value at low temperature for the material domestically produced or processed as per national standards Even if the design has not defined the requirements the minimum design temperature for material shall be less than 29 0C The product quality certificate shall indicate the tested impact value at low temperature otherwise the retest is required according to the stipulation of GB4159 Sharbi impact test on metal at low temperature
78102 国外标准生产加工材料低温工况时应ASTM313相关求进行相应试验
The material produced or processed by foreign standards shall be tested accordingly in line with ASMT313 when it is used in low temperature application
78103 国外标准生产加工材料低温工况时焊接应ASTM313相关求进行相应试验
The material produced or processed by foreign standards shall be tested for its welding accordingly in line with ASMT313 when it is used in low temperature application
78104 设计求作低温密封试验阀门应制造单位低温密封性试验合格证明书
The valve that is required by the design for seal test at low temperature shall have the qualifying certificate issued by the manufacturer for seal test at low temperature
7811静电接安装
Static grounding erection
接位置接头形式接电阻道静电接测试记录见SHJ 3503J406
Refer to SHJ3503J406 for grounding location connection mode grounding resistance and pipe static grounding testing record
7812道系统试验吹清洗
Test purging and cleaning for piping system
78121道试压条件确认
Conditions confirmation on pressurized test on pipes
试验方案审批试验台帐焊接热处理探伤完成支吊架时连通时加固正确齐全试压方案批准压力表校验完成
Test plan review test management record book welding heat treatment flaw detection pipe hanger and support correct temporary connection and fastening pressurized test plan approval pressure gauge calibration completed
78122段试压
Pressure test on pipe section
检查试验压力升压速度保压时间道焊口耐压情况试验记录
Check test pressure pressure increasing rate pressure retaining time situation of pipe welding seam pressure resistance and testing record
78123 求见SECCO道现场压力试验 SD00TSCPP0009
Other requirements refer to SECCO's pipe pressure test at site SD00TSCPP0009
7813工程中间交接
Engineering intermediate takeover
78131 参加三查四定检查工作
Participate in threecheck and fouridentification
78132 三查四定中检查出问题踪落实督促施工承包商限期整改
Track down and solve the problems exposed during threecheck and fouridentification and urge and supervise construction contractor to correct it within the deadline
78133 三查四定提出问题进行检查验收协助办理工程中间交接
Check and make the acceptance for the problems exposed during threecheck and fouridentification Assist to handle the intermediate takeover
7814竣工验收
Completion acceptance
78141督促施工承包商时注意施工资料技术资料步签署收集工作防止技术资料散失更防止弄虚作假编造实资料
Supervise construction contractor to pay attention to collect and sign the construction and technical documents at the same pace to prevent documents from missing and cheating and falsification
78142 督促施工承包商编制交工技术文件进行审查审核
Supervise construction contractor to compile and review the technical documents for takeover
78143 督促施工承包商做质量评定资料单位工程进行质量评定关资料进行评定签署
Supervise construction contractor to prepare quality assessment documents To evaluate and sign the documents for quality assessment on itemized construction
79 专业工程师应保存资料
Documents to be retained by specialist engineer
791 单位工程划分览表
List of itemized construction
792 施工质量理规定
Regulation for construction quality control
793 工程质量控制点
Construction quality control points
794 施工方案施工技术措施审查意见表
Construction plan and technical measures and review form
795 图纸会审设计交底会议纪
Drawing joint checkup and minutes of clarification for design briefing
796 专业实物工程量览表
List of main physical construction volume of the discipline
797 专业关会议纪
Minutes of meeting of the discipline
798 施工质量月报
Construction quality monthly report
799 工程质量事处理报告
Construction quality incident report
7910 ABC级控制点检查记录（含检通知单）
Checking record for ABC controlling points (with notice of joint inspection)
7911 质量事报告
Quality incident report
7912 设计修改通知单
Design modification notice
7913 工程联系单
Construction liaison note
7914 材料代单
Material substitution note
7915 工程签证单
Construction visa
4916 施工备忘录
Construction memorandum
7917 施工日志
Construction log
附录1：
Appendix 1
道安装工程质量控制点
Quality Control Points for Piping Installation Project
序号
No
质量控制点
Quality control points
控制容
Control contents
等级
Class
备注
Remarks
1
施工图纸会审设计交底
Joint checkup of construction drawings design briefing
图纸设计文件否齐全水准点 坐标尺寸正确性设计否漏项
Make sure that the drawings and other design documents are complete benchmarks coordinates and dimensions are correct and no missing items exist in the design
A
2
施工方案技术措施审查
Examination of construction program technical measures
施工技术质量措施质量控制点设置施工标准规范施工工艺工序力机具安排
Check the technical quality measures of the construction setting up of quality control points construction standard code process and procedures arrangement of human force and mechanical tools
B
3
焊接工艺评定焊工资格证审查
Welding process evaluation welder qualification
焊接工艺评定效性焊工损检测质量检查员资格
Evaluation of the effectiveness of welding process qualification of welders nondestructive examination qualification of quality inspectors
B
焊接专业工程师
Welding specialist engineer
4
材料配件
Materials pipe fittings
材料合格证质量证明书出厂检验报告复验报告材料外观尺寸硬度损检测现场材料标识理
Material certificate quality certificate exworks inspection report recheck report material visual check and dimensions hardness and nondestructive examination site material identification management
B
配合采购质量工程师
In cooperation with procurement quality engineer
5
阀门安全附件
Valves and safety accessories
产品合格证质量证明书阀门安全附件试验程序方法阀门强度密封试验安全阀定值
Product quality certificate quality certification testing procedures and method of valve and safety accessories valve strength and seal test settings of safety valve
B
6
架验收
Acceptance of piping support
标高垂直度专业交接记录
Elevation verticality and specialty shifting record
C
配合土建专业工程师
In cooperation with civil work specialist engineer
7
A级段图绘制
Plotting of Class A pipe section drawings
焊口编号固定口位置道图格式道预制记录
Numbering of weld grooves positioning of fixed grooves format of pipeline drawing piping prefabrication record
C
A级道坡口抽10％探伤
For Class A pipe 10 of grooves are subject to a flaw detection
8
道焊接
Pipeline welding
焊条焊接设备理情况焊接工艺卡执行情况焊道表面质量
Information on weld electrode and welding equipment management information on welding process sheet implementation surface quality of weld bead
C
会焊接专业工程师
Work together with welding specialist engineer
9
焊接热处理
Heat treatment of weld
热处理工艺执行情况热处理硬度抽查
Information on implementing heat treatment process hardness spotcheck after heat treatment
B
会焊接专业工程师
Work together with welding specialist engineer
10
损检测
Nondestructive check
检测标准检测工艺检测例执行情况底片质量检测报告
Information on carrying out the check standard process and ratio quality of photographic plate and the checking report
B
会焊接专业工程师
Work together with welding specialist engineer
11
弹簧支吊架安装
Installation of spring support and hanger
结构形式安装位置弹簧调整值
Structural type installation location and spring adjustment
C
12
安全阀调试
Commissioning of safety valve
安全阀型号规格介质开启压力
Model and specifications of the valve media to be used and opening pressure
A
13
补偿器安装
Installation of compensator
补偿器形式预拉（压）量
Type of compensator preloading (precompression) capacity
C
14
动设备连接道安装
Installation of pipeline connecting to moving equipment
法兰行度安装偏差附加应力
Parallelism of flange installation misalignment whether there is any additional stress or not
C
道部清理
Inner cleaning of pipeline
c
抽查
Spot check
15
道静电接
Static electricity grounding of pipeline
接位置接头形式接电阻道静电接施工记录
Grounding position grounding type grounding resistance piping static electricity grounding construction record
C
必时电气专业工程师配合
Assisted by electric specialist engineer if necessary
16
道道组成件隐蔽
Concealed pipeline and pipe assembly
隐蔽项目位置隐蔽记录
Concealed items and their locations concealing record
A
17
道试压条件确认
Confirmation of conditions for piping pressure test
试验方案审批试验台帐焊接热处理探伤完成支吊架时加固正确齐全试压方案批准压力表校验完成
Examination of test program preparation of test record book completion of welding heat treatment and flaw detection hanger and temporary support are available and complete pressure test program is approved calibration of pressure gauge is completed
B
18
道试压
Pressure test of piping
试验压力升压速度保压时间道焊口耐压情况试验台帐
Information on test pressure pressure rising rate pressure hold time pressure withstanding of weld groove test record book
A
19
吹扫清洗
Purging and cleaning
吹扫清洗方案审批设备仪表安全阀调节阀隔离保护清洁情况
Examination and approval of purging program isolation and protection of equipment instrumentation safety valve and regulating valve clean status
B
20
系统气密性试验
System leakage test
试验方案审批试验台帐程检查道复位填写记录
Examination and approval of test program test record book process check pipe resetting record making
A
生产单位施工承包商配合
Production unit takes the main charge and the construction contractor assists in the work
21
交工验收
Delivery & acceptance
施工程技术资料质量评定资料审查
Check of technical information and qualification information of the construction
A
附录2：
Appendix 2
海赛科石油化工限责公司
Shanghai SECCO Petrochemical Limited Liability Company
IPMT 建设部
IPMT Ministry of Construction
编号：
No
工业道施工理台帐
Industrial Piping Construction Management Record Book
日期：
Date
第 页 页
Sheet 1 of
理日期：
Management date
项目名称：Project name
专业名称：Specialty name
已开工区域：Area having started up
工作包WBS
Working package WBS
施工计划
Construction plan
相关事项
Relevant matters
备注
Remarks
图纸
Drawings
附塔道部分
Attached tower piping section
埋道线部分
Main pipeline section of buried piping
仪表嘴否货
Have the nozzles for instrumentation arrived
道需面试压定
It is to be determined that piping needs a pressure test on ground surface
高温道油漆型号没定
Paint type for high temperature piping has not been decided yet
材料货
Material arrival
材料名称：子Ф480*11
Material name pipe F480*11
铸铁子DN200
Cast iron pipe DN200
道配件：弯头三通
Pipe fittings elbow teepiece
阀门
Valve none
钢3月20日货
Steel pipe arrived on 20 March
油漆否货？
Has paint arrived
道否预制场集中涂装
Can piping be centralized at prefabrication site for coating
材料没报检
Material has not been reported for inspection
道锈
Piping rust removal
现场情况：
Site status
专业工程师：
Specialist engineer
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