工厂调查问卷


    
    工厂调查问卷

    Factory Survey Questionnaire


    I基信息GENERAL INFORMATION
    公司名称Company Name

    日期Date

    址Address

    联系Contact

    电话Phone

    传真Fax

    总理GM

    顾问Consultant

    1 客户类型Customer Type
    ÿ 加工Processing ÿ 组装Assembling ÿ 消费品Consumable ÿ 化工Mechanical
    ÿ 电子Electronics ÿ 汽车零部件Auto Parts ÿ 医药Medical ÿ Others
    2 产品Product _____________________ 雇员数Number of Employees_____________________
    3 制造类型Manufacturing Type ÿ 离散型Discrete ÿ 重复型Repetitive
    4 销售额Sales Revenue______________________
    II 技术信息Basic Information
    1 否局域网?Do they have a LAN ÿYes ÿ否No
    2 种类型局域网?What is the type of LAN(列类型供选择)___________________
    3 否数库种类型?What database do they use if any (列类型供选择)___________
    4 否电脑数量少?How many PCs are they using now if any ________________________________
    5 样台?What kinds of platform (列类型供选择)___________________________
    6 否正理信息系统 情况Are they using a MIS now How about it __________________
    7 否财务系统什系统?What financial system are they using now if any______________________
    8 少工作点?How many physical sites do they have ______________________________________
    9 否通ISO9000认证?Have they passed the certification of ISO9000 ÿYes ÿ否No
    10 工厂生产中存着样困难?What issues in your factory harrass you most(开放)__________
    计划Plan
    1 您部门中电脑?果话少台电脑什型号 Do you use computers in your department If so how many and what kind
    __________________________________________________________________________________________
    2 您工厂中发放正式生产工作单?您操作?Do you release formal production work orders to the factory How do you do that
    __________________________________________________________________________________________
    3 您否考虑库存情况?Have you ever consider the inventory ÿ Yes ÿ 否No
    4 组装提前期决定?What’s the lead time for assembly __________________________________________________________________________________________
    5 计划制定周期久How long is your planning horizon
    ÿ 季度Quarterly ÿ 月Monthly ÿ 周Weekly ÿ 天Daily
    6 什制定计划?What’s you planning source _____________________________________________
    7 决定制造采购时机数量?(制定计划)How do you decide when to makepurchase and how much(How do you make plan)
    ______________________________________________________________________________________
    8 否工厂日历?Do you have factory calendar ÿ Yes ÿ 否No
    9 面问题什?期利电脑改进工作?What’s your biggest problem What do you expect the computers to improve your operation ______________________________________________________________________________________
    ______________________________________________________________________________________
    采购Purchasing
    1 部门职员数 Total staff in your Dept ______ 采购员数Number of buyer _______________
    采购物料数量Number of purchased items_______ 采购零件Purchased parts _______________
    原料Raw materials ______
    购买程中您电脑?少台什型号?Do you use computers in purchasing How many and what kind
    _________________________________________________________________________________________
    您采购流程样?What’s your purchasing procedure
    __________________________________________________________________________________________
    您否正采购订单进行采购?Do you use formal purchase orders ·Yes ·否No
    采购材料时间 times for purchased items – 长longest ___________
    短Shortest ___________
    原Mean ___________
    采购零件频率Frequency of ordering each part_______________________________________________
    您知道订购时间?How you know when to place an order_______________________________
    __________________________________________________________________________________________
    您知道订购数量?How do you decide how much to order _______________________________
    __________________________________________________________________________________________

    您判断供货商价格否合理?您没固定供货商?How do you decide on a fair price with vendors Do you have approved vendors
    __________________________________________________________________________________________
    您购买物料时否会参考价格?Do you purchase items according to the history price records
    ___________________________________________________________________________________________
    您否专门供货商物料订立价格子?Do you have price matrix for each vendor and item ·Yes ·否No
    您否会查供货商表现?Do you assess historical vendor performance
    ·Yes ·否No
    您采购时否会先查询该物料库存状况?Can you enquiry the detail of the item’s inventory situation when you do purchasing ______________________________________________________________
    您采购中遇问题什?What are your biggest problems in purchasing?
    ________________________________________________________________________________
    库存控制 Inventory Control
    员工总数Total staff_________________
    仓库数量种类 Number and kinds of stockrooms__________________________________
    仓库安排? How are the stockrooms organized________________________________
    您保留库存记录样? What kind of inventory records do you keep
    _____________________________________________________________________
    您否统计实际盘存?久统计次?Do you do physical inventory How often ________________
    _____________________________________________________________________
    您否进行循环盘点Do you do cycle count ·Yes ·No
    物料发放审批步骤样?How are material issues authorized _____________________________________________
    您否正工作订单领料单?Do you have formal work orders and pick lists ·Yes ·No
    您否安全库存?Do you have safety inventory ·Yes ·No
    您生成种库存报表?久制作次?What kinds of inventory reports do you use and produce for
    others How often are they produced ___________________________________________________
    __________________________________________________________________________________________
    否物料项目唯零件号码?Do all items have unique part numbers ·Yes ·No
    您面问题什?您期利电脑改进改进工作?What’s your biggest problems What do
    you hope the computers can improve your operation ____________________________________________
    _________________________________________________________________________________________
    产品车间Production & Shop Floor
    员工总数Total staff __________
    设备Main equipment ___________________________________________________________________
    工作中心数量组织位处?Number of workcenterhow they are organized and where are they located
    ________________________________________________________________________________________
    什瓶颈What are the main bottlenecks____________________________________________
    ________________________________________________________________________________________
    您否正生产订单领料单工序进行理Do you use formal manufacturing orders picklists and routings ·Yes ·No
    您否发料单?Do you have and use a dispatch list ·Yes ·No
    您重定工作时间表?您做CRP安排生产?How do you rescheduled the work How do you do CRP and arrange production_________________________________________________________________
    生产理领班种报告完成工作?What kinds of reports do production managers and foremen use to do their jobs _________________________________________________________________
    _________________________________________________________________________________________
    生产理领班老板提供种信息?What kind of information do production managers and foremen provide to their boss_________________________________________________________________
    _________________________________________________________________________________________
    工程Engineering
    员工总数Total staff _____________________________________
    物料清单BOM
    工序Routing
    成信息Costing information
    否实施工程更改操作?简描述该程Is a formal engineering change procedure implementedBriefly describe the process __________________________________________________________________
    ________________________________________________________________________
    销售市场Sales Marketing
    员工总数Total staff ____________ 外销售员Outside sales people__________
    订单输入员Order entry people _________________________________________________________
    市场Marketing ________________________________________________________________________
    效客户数量Number of active customers___________________________________________________
    您否会制作销售预测?果您会做?Do you develop a sales forecast and if so how is it done _______________________________________________________________________________________
    预测限度什?What’s the forecast horizon ____________________________________________
    您部门里否计算机?少什种类?您?Do you use computers in your department How many and what kind How do you use them__________________________________
    ______________________________________________________________________________________
    您输入订单时否会查产品性?做?When you enter orders do you check the availability of product How __________________________________________________________________________
    _________________________________________________________________________________________
    您否客户发送订单确认?Do you always send an order confirmation to the customer ·Yes ·否No
    果客户您讯问订单状况您需做什提供信息客户程需久?If a customer called you to ask about the status of his order what would you need to do to provide the information to him and how long would it take _______________________________________________________________
    __________________________________________________________________________________________
    您否做信贷检查?Do you have credit check ·Yes ·否No
    您否价格子?Do you have price matrix ·Yes ·否No
    您种报表?您希种报表What kind of reports do you use What do you wish you had_____________________________________________________________________________________
    您面问题什?您期利电脑改进改进工作What’s your biggest problems What do you hope the computers can improve your operation______________________________________________
    __________________________________________________________________________________________
    财务Accounting
    员工总数Total staff ______________________________
    您部门里否计算机?少台什型号? Do you use computers in your department How many and what kind
    __________________________________________________________________________________________
    您否需处理币制事务?
    Do you have a need to handle multicurrency transactions ·Yes ·否No
    否财务事务手工输入?者部分系统中导入?Are all accounting transactions manually entered or are some brought over from other systems __________________________________________________________________________________________
    月完成总帐需花费长时间?How long does it take for you to close a month in GL
    __________________________________________________________________________________________
    您否标准实际均成系统?Do you use standard actual or average cost system___________
    __________________________________________________________________________________________
    库存价值少?占年销售额百分?What’ s your inventory value How much is this as a percent of annual sales _______________________________________________________________________________
    __________________________________________________________________________________________
    您月需印少发票?张发票少行物料?How many invoices per month do you print and how many line items per invoice ___________________________________________________________________________
    货运发票间否动链接?Is there an automated link between shipping and invoicing ·Yes ·否No
    应收帐总帐间否动链接?Is there an automated link between AR and GL
    ·Yes ·否No
    您月需付少款?您什方式付款?采购应付帐间否动链接?应付帐总帐间否动链接?How many payments do you make each month What methods do you use for payment Is there an automated link between purchasing and AP Is there an automated link between AP and GL
    _________________________________________________________________________________
    您部门生成种报表?What reports does your department produce
    _________________________________________________________________________________
    您面问题什?您期利电脑改进改进工作?What’s your biggest problems What do you hope the computers can improve your operation ____________________________________________
    __________________________________________________________________________________________
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